Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of preparation method of lamellar sapo-34 molecular sieve

A SAPO-34, molecular sieve technology, applied in the direction of molecular sieve and alkali-exchanged phosphate, molecular sieve characteristic silicoaluminophosphate, etc., can solve the problems of expensive template agent, unfavorable industrial production, short cross-section diffusion path, etc., to avoid waste liquid and Energy consumption problem, excellent diffusion performance, effect of shortening crystallization time

Active Publication Date: 2018-12-21
SHANDONG QILU HUAXIN HIGH TECH
View PDF3 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] SAPO-34 molecular sieve has suitable acidity, small pore size and excellent hydrothermal stability, and exhibits excellent low-carbon olefin selectivity and methanol conversion rate in the reaction of methanol to olefins, so it is regarded as an excellent choice in the MTO process. The best catalyst, but the current SAPO-34 molecular sieve tends to produce serious carbon deposition and block the pores during the MTO reaction, resulting in catalyst deactivation. Studies have shown that the SAPO-34 molecular sieve with a particle size of less than 0.4 microns has the longest particle size in the MTO reaction. Long life and high diene selectivity, and almost no induction period, but the synthesis process of the current SAPO-34 molecular sieve with a particle size of less than 0.4 microns is complicated, the cost is high, the separation is difficult, and the requirements for equipment are high, which is not conducive to Industrial production
[0003] The lamellar SAPO-34 molecular sieve has a short cross-sectional diffusion path, and the generated low-carbon hydrocarbons can quickly diffuse out to alleviate the formation of carbon deposits, so it has a longer catalytic life and higher diene selectivity; at the same time, other The two diffusion paths are long, have the characteristics of large crystal grains, are easy to separate, and are suitable for large-scale production, but the synthesis method of the lamellar SAPO-34 molecular sieve is expensive template agent, long production cycle, and easy to produce environmental pollution. Therefore, There is an urgent need to develop a simple, efficient, economical, and suitable for industrial production of lamellar SAPO-34 molecular sieves

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of preparation method of lamellar sapo-34 molecular sieve
  • A kind of preparation method of lamellar sapo-34 molecular sieve
  • A kind of preparation method of lamellar sapo-34 molecular sieve

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0028] A preparation method of lamellar SAPO-34 molecular sieve, comprises the steps:

[0029] ①Mix the phosphorus source, aluminum source, template agent, silicon source and solvent evenly to obtain gel a, then add gel a to the reaction kettle, stir and crystallize at 60~165°C for 1~24 hours, and the crystallization is completed Afterwards, the temperature of the reactor is lowered to 20~30° C. to obtain the accelerator solution; solvent in the gel a: P 2 o 5 :Al 2 o 3 : Template agent: SiO 2 The molar ratio is 20~100:0.5~2:0.5~2:1~3:0.02~1; the solvent is one or both of ethanol or water;

[0030] ② Mix phosphorus source, aluminum source, silicon source, templating agent and water evenly to obtain gel b, in which H 2 O:P 2 o 5 :Al 2 o 3 : Template agent: SiO 2 The molar ratio is 20~100:0.5~2:0.5~2:0.1~4:0.01~1;

[0031] ③Add the accelerator solution obtained in step ① to the gel b obtained in step ② to obtain gel c, add the obtained gel c to the crystallization ket...

Embodiment 1

[0045] A preparation method of lamellar SAPO-34 molecular sieve, comprises the steps:

[0046] ①Mix 11.5kg of phosphoric acid, 6.7kg of pseudoboehmite, 42kg of tetraethylammonium hydroxide, 0.156kg of silica sol and 36kg of water to obtain gel a, then add gel a into the reaction kettle, Stir and crystallize under high temperature for 1 hour, after the crystallization is completed, reduce the temperature of the reactor to 20~30°C to obtain the accelerator solution;

[0047] ② Mix 115kg of phosphoric acid, 67kg of pseudoboehmite, 4.2kg of tetraethylammonium hydroxide, 0.78kg of silica sol and 360kg of water to obtain gel b;

[0048] ③ Add 0.523kg of the accelerator solution obtained in step ① to the gel b obtained in step ② to obtain gel c, add the obtained gel c to the crystallization kettle, raise the temperature to 100°C, react for 6 hours, and continue to heat up To 170°C, hydrothermal crystallization for 96 hours to obtain a crystallized product;

[0049] ④Centrifuge the ...

Embodiment 2

[0051] A preparation method of lamellar SAPO-34 molecular sieve, comprises the steps:

[0052] ① Mix 54.78kg of phosphoric acid, 97.92kg of aluminum isopropoxide, 21.24kg of isopropylamine, 9.36kg of white carbon black, 496.8kg of ethanol and 21.6kg of water to obtain gel a, then add gel a into the reaction kettle, Stir and crystallize at 165°C for 24 hours, after the crystallization is completed, lower the temperature of the reactor to 30°C to obtain an accelerator solution;

[0053] ② Mix 456kg of phosphoric acid, 816kg of aluminum isopropoxide, 236kg of isopropylamine, 78kg of white carbon black and 1800kg of water to obtain gel b;

[0054] ③ Add 663.6kg of the accelerator solution obtained in step ① to the gel b obtained in step ② to obtain gel c, add the obtained gel c to the crystallization kettle, raise the temperature to 170°C, react for 30 hours, and continue to heat up To 220°C, hydrothermal crystallization for 96 hours to obtain a crystallized product;

[0055] ④C...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a preparation method of a laminar SAPO-34 molecular sieve. The method comprises the following steps: gel a is obtained by uniformly mixing a phosphorus source, an aluminum source, a template agent, a silicon source and a solvent, and an accelerant solution is obtained by stirring and crystallizing the gel a; gel b is obtained by uniformly mixing the phosphorus source, the aluminum source, the silicon source, the template agent and water; the accelerant solution is added to the gel b, an obtained mixture is subjected to hydrothermal crystallization, centrifugal separation, washing, drying and roasting, and the laminar SAPO-34 molecular sieve is obtained. The SAPO-34 molecular sieve prepared with the method has laminar morphology and high degree of crystallinity, has shorter diffusion path on a section when applied to a reaction for preparing alkene from methanol, has excellent diffusion performance, and can prolong the service life of a catalyst and increase the yield of ethylene and propylene. The preparation method has the advantages that on one hand, the use amount of the template agent is reduced and the production cost is reduced accordingly, on the other hand, the crystallization time is shortened, and energy consumption is reduced.

Description

technical field [0001] The invention relates to a preparation method of SAPO molecular sieves, in particular to a preparation method of lamellar SAPO-34 molecular sieves. Background technique [0002] SAPO-34 molecular sieve has suitable acidity, small pore size and excellent hydrothermal stability, and exhibits excellent low-carbon olefin selectivity and methanol conversion rate in the reaction of methanol to olefins, so it is regarded as an excellent choice in the MTO process. The best catalyst, but the current SAPO-34 molecular sieve tends to produce serious carbon deposition and block the pores during the MTO reaction, resulting in catalyst deactivation. Studies have shown that the SAPO-34 molecular sieve with a particle size of less than 0.4 microns has the longest particle size in the MTO reaction. Long life and high diene selectivity, and almost no induction period, but the synthesis process of the current SAPO-34 molecular sieve with a particle size of less than 0.4 ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C01B39/54C01B37/08
CPCC01B37/08C01B39/54C01P2002/70C01P2004/03
Inventor 王龙明曰信刘环昌陈文勇彭立
Owner SHANDONG QILU HUAXIN HIGH TECH