Preparation method of composite sagger

A technology of saggar and green body, which is applied in the field of preparation of composite saggers, can solve the problems of reduced service life, waste of resources, improvement, etc., and achieves the effects of simple preparation process, improved compressive strength, and green and environmental protection preparation process

Inactive Publication Date: 2016-11-09
姚焕根
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, saggars, as containers for holding materials, are still widely used in ceramic pigment enterprises. In recent years, due to the rising costs of raw materials, fuel, labor, etc., the price of saggars has also increased significantly. The service life is decreasing, and the breakage rate of saggers is 16-22% per kiln, causing serious waste of resources and economic losses

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A preparation method of a composite sagger, comprising the following preparation steps:

[0026] 1) Prepare the composite sagger raw material, the raw material composition of the sagger is: 122 parts of mullite; 25 parts of cordierite powder; 9 parts of attapulgite; 9 parts of calcined kaolin; 9 parts of diopside; 2 parts of fused magnesia 2 parts of red mud; 2 parts of nano aluminum hydroxide sol; 2 parts of silicon micropowder; 2 parts of reinforcing fiber;

[0027] 2) After mixing each raw material, carry out wet ball milling, form powder after ball milling and pass through a 65-mesh sieve for subsequent use;

[0028] 3) compacting, the ball-milled powder is granulated, compacted, pressed and formed under a pressure of 60Mpa, kept warm for 2 hours, and demoulded to obtain the sagger body;

[0029] 4) The green body is pre-fired at 600°C, followed by water quenching, and the green body is quickly put into water for 25s; then the water-quenched green body is put into ...

Embodiment 2

[0034] A preparation method of a composite sagger, comprising the following preparation steps:

[0035] 1) Prepare the composite sagger raw material, the raw material composition of the sagger is: 90 parts of mullite; 35 parts of cordierite powder; 9 parts of attapulgite; 9 parts of calcined kaolin; 9 parts of diopside; 2 parts of fused magnesia 2 parts of red mud; 2 parts of nano aluminum hydroxide sol; 2 parts of silicon micropowder; 2 parts of reinforcing fiber;

[0036] 2) After mixing each raw material, carry out wet ball milling, form powder after ball milling and pass through a 65-mesh sieve for subsequent use;

[0037] 3) compacting, the ball-milled powder is granulated, compacted, pressed and formed under a pressure of 60Mpa, kept warm for 2 hours, and demoulded to obtain the sagger body;

[0038] 4) The green body is pre-fired at 600°C, followed by water quenching, and the green body is quickly put into water for 25s; then the water-quenched green body is put into o...

Embodiment 3

[0043] A preparation method of a composite sagger, comprising the following preparation steps:

[0044] 1) Prepare the composite sagger raw material, the raw material composition of the sagger is: 160 parts of mullite; 25 parts of cordierite powder; 8 parts of attapulgite; 8 parts of calcined kaolin; 8 parts of diopside; 1 part of fused magnesia 2 parts of red mud; 2 parts of nano aluminum hydroxide sol; 1 part of silicon micropowder; 1 part of reinforcing fiber;

[0045] 2) After mixing each raw material, carry out wet ball milling, form powder after ball milling and pass through a 65-mesh sieve for subsequent use;

[0046]3) compacting, the ball-milled powder is granulated, compacted, pressed and formed under a pressure of 60Mpa, kept warm for 2 hours, and demoulded to obtain the sagger body;

[0047] 4) The green body is pre-fired at 600°C, followed by water quenching, and the green body is quickly put into water for 25s; then the water-quenched green body is put into oil ...

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Abstract

The invention relates to a preparation method of a composite sagger. The method adopts mullite and cordierite as the main raw materials, takes attapulgite, calcined kaolin, diopside, fused magnesia, red mud, nano aluminum hydroxide sol, silica powder and reinforced fiber as auxiliary materials, at the same time in the preparation process, water quenching, oil cooling and post-treatment processes are employed to improve the physicochemical properties of the product, the prepared sagger has good thermal stability, strong compressive strength, corrosion resistance, and difficult cracking.

Description

technical field [0001] The invention belongs to the field of refractory saggers, in particular to a preparation method of a composite sagger. Background technique [0002] The sagger is one of the kiln furniture. In the process of firing ceramics, in order to prevent gas and harmful substances from damaging and fouling the body and glaze, the ceramics and body are placed in a container made of refractory material and fired. This container is called a sagger. , also known as the casket. [0003] The use of saggers to fire ceramics can not only increase the amount of firing, prevent the products from sticking, and increase the yield of finished products, but also has certain thermal conductivity and thermal stability, which can ensure the quality of ceramics. The shape of the sagger varies according to the shape of the utensil. The eggshell black pottery fired during the Longshan culture period in our country has already used a special sagger. Two saggers made of eggshell ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66F27D5/00
CPCC04B35/66F27D5/0012
Inventor 姚焕根
Owner 姚焕根
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