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A method and application of composite biomass-based modification for preparing ceramic additives

A ceramic additive and biomass technology, which is applied in the field of composite biomass-based modification to prepare ceramic additives, can solve the problems of single function of ceramic additives, complex preparation process, long reaction time, etc., to alleviate the crisis of non-renewable energy, and the process is simple Controllable and beneficial to industrial production

Active Publication Date: 2019-10-11
FUZHOU UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, there are still problems in the production of ceramic additives in my country, such as complex preparation process, long reaction time, high energy consumption, and serious pollution. Moreover, the functions of the ceramic additives produced are relatively single, and they often need to be combined with other ceramic additives in the application process. Coordinated use increases production costs

Method used

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  • A method and application of composite biomass-based modification for preparing ceramic additives
  • A method and application of composite biomass-based modification for preparing ceramic additives
  • A method and application of composite biomass-based modification for preparing ceramic additives

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Effect test

Embodiment 1

[0038] A kind of composite biomass-based modification prepares the method for ceramic additive, it comprises the following steps:

[0039] (1) 350Kg of landfill leachate concentrate with a solid content of 20% and 150Kg of industrial cornstarch are ultrasonically mixed, then added to the reactor, and 1.5Kg of ferric nitrate, copper nitrate and ferrous sulfate are added Ammonium is mixed as a catalyst in a mass ratio of 8:1:1, and the temperature of the system is adjusted to 70° C., the pH value is adjusted to 10, and the reaction is continuously stirred for 4 hours;

[0040] (2) Add successively 12Kg benzoic acid, 25Kg phenol, 50Kg to the aldehyde compounds that glutaraldehyde and paraformaldehyde are mixed in mass ratio 1: 1 in the solution after above-mentioned reaction is finished, 54.4Kg is mixed with ammonium sulfate and sulfite Ammonium bisulfate mixed with sulfonating agent and 230.3Kg water at a mass ratio of 1:2, and adjusted the temperature of the system to 100°C, an...

Embodiment 2

[0043] A kind of composite biomass-based modification prepares the method for ceramic additive, it comprises the following steps:

[0044] (1) After 402Kg solid content is 22% landfill leachate concentrate and 150Kg industrial potato starch carry out ultrasonic homogeneous phase mixing, it is added in the reactor, and adds 0.9Kg with nickel sulfate, ferric nitrate and ferrous sulfate The catalyst is mixed according to the mass ratio of 8:2:1, and the temperature of the system is adjusted to 80 ° C, the pH value is adjusted to 9, and the reaction is continuously stirred for 2 hours;

[0045] (2) Add 14Kg benzoic acid, 30Kg phenol, 49Kg to formaldehyde, glutaraldehyde and paraformaldehyde in the solution after finishing above-mentioned reaction successively by mass ratio 1: 1: 1 mixes aldehyde compound, 54.4Kg with Ammonium sulfite and ammonium bisulfite are mixed in a 3:2 mass ratio as a sulfonating agent and 134.7Kg of water, and the temperature of the system is adjusted to 95...

Embodiment 3

[0048] A kind of composite biomass-based modification prepares the method for ceramic additive, it comprises the following steps:

[0049] (1) 409Kg solid content is the landfill leachate concentrate of 18% and 200Kg with industrial cornstarch and industrial potato starch by the mass ratio of 1: 1 after the starch mixture that is mixed into carries out ultrasonic homogeneous phase mixing, it joins in reaction In the container, add 0.85Kg catalyst mixed with zinc nitrate, nickel sulfate, ferric nitrate and ferrous sulfate in a mass ratio of 8:1:1:1, and adjust the temperature of the system to 95°C and adjust the pH value to 9.5, carry out continuous stirring reaction for 6h;

[0050] (2) Add 16Kg of benzoic acid, 32Kg of phenol, 46Kg of formaldehyde and acetaldehyde in a mass ratio of 1:1 to form aldehyde compounds, 58Kg of ammonium sulfite and ammonium bisulfite in the solution after the above reaction is completed. The sulfonating agent and 53.15Kg water were mixed according...

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Abstract

The invention discloses a preparation method of ceramic additive by modified composite biomass base and an application thereof. The method includes steps of mixing concentrated landfill leachate with starch under ultrasound wave catalyst, and then preparing black loose powder shaped ceramic additive through alkalization, sulfonation and quaterisation, and performing spraying and drying; after mixing, performing alkalization and sulfonation reactions on landfill leachate concentrated solution and starch; thus the activity of effective molecular structure can be improved; the further quaterisation can effectively control the product molecular weight, thus the prepared ceramic additive has good dispersing performance while can largely improve the ceramic blank generating intensity; moreover, the prepared ceramic additive has multiple functions such as dispersing, water reduction, wear assisting, sticking and defoaming; thus the side product of the waste treatment is recycled and effectively used, the crisis of non-renewable energy resource is released, the actual application value and the social value of the side product during the waste disposal process are realized.

Description

technical field [0001] The invention relates to the fields of fine chemical industry and environment-friendly materials, in particular to a method for preparing a ceramic additive by modification of a composite biomass base and its application. Background technique [0002] As a big country in ceramic production, my country's ceramic output has ranked first in the world for several consecutive years, among which the output of daily-use ceramics accounts for about 70% of the global output, the output of decorative art ceramics accounts for 65% of the global output, and the output of architectural ceramics also accounts for the global total. About 50% of the output. However, since my country is a country that is relatively poor in energy and resources, and the ceramic industry is an industry that is highly dependent on energy and resources, it needs to consume more than 100 million tons of high-quality mineral raw materials every year, and the energy consumption equivalent to s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/636C04B35/634C08B31/00C08G8/10
Inventor 刘明华王晖强刘以凡吕源财李晓泉
Owner FUZHOU UNIV
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