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Cord fabric warp yarn dipping solution and prepared cord fabric warp yarn, preparation method and application

A technology of cord fabric and dipping liquid, applied in yarn, adhesive, transportation and packaging, etc., can solve the problems of decreased adhesion and strength, increased production cost, harsh environment requirements of production workshop, etc. The effect of improving crystallinity and compact internal structure

Active Publication Date: 2019-11-19
PERFORMANCE FIBERS KAIPING COMPANY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, although the production of rayon fibers has made progress in terms of polluting the environment, because rayon fibers are cellulose fibers and there are a large number of hydrophilic polar groups on the surface, they can easily absorb water vapor in the air, and the moisture absorption rate can be lower. to more than 13%, resulting in a significant decline in performance such as adhesion and strength, the environmental requirements of the production workshop are relatively harsh, and the actual production cost is increased.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Cord fabric warp yarn dipping solution and prepared cord fabric warp yarn, preparation method and application
  • Cord fabric warp yarn dipping solution and prepared cord fabric warp yarn, preparation method and application
  • Cord fabric warp yarn dipping solution and prepared cord fabric warp yarn, preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] A warp yarn of a polyester cord fabric with high modulus and high thermal stability, the specific process steps of the preparation method are: slicingspinning→twisting and weaving→dipping heat treatment. like figure 1 shown.

[0057] Process such as figure 2 Shown: PET chip raw material drying 1 → screw melt extrusion 2 → melt tube melt distribution 3 → spinning box insulation 4 → spinning assembly spinning 4 → slow cooler for wire insulation 5 → ring blowing to fast wire Cooling 5→oiling the surface of the wire→drawing and heat setting on the drawing screen 6→winding and forming by a high-speed winding head 7 to obtain the raw silk. The technological parameters are: spinning speed: 4800-5200 mpm; temperature of retarder: 230-360 DEG C; drawing ratio: 1.65-1.85 and intrinsic viscosity: 0.98-1.06 g / dl.

[0058] Among them, the specific steps of the dipping heat treatment process are as follows image 3 Shown: open 8 → front storage rack 9 → first bath dipping 10 → ...

Embodiment 2

[0070] A warp yarn of a polyester cord fabric with high modulus and high thermal stability, the specific process steps of the preparation method are: slicing→spinning→twisting and weaving→dipping heat treatment. like figure 1 shown.

[0071] Process such as figure 2 Shown: PET chip raw material drying 1 → screw melt extrusion 2 → melt tube melt distribution 3 → spinning box insulation 4 → spinning assembly spinning 4 → slow cooler for wire insulation 5 → ring blowing to fast wire Cooling 5→oiling the surface of the wire→drawing and heat setting on the drawing screen 6→winding and forming by a high-speed winding head 7 to obtain the raw silk. Its process parameters are shown in Table 1.

[0072] Among them, the specific steps of the dipping heat treatment process are as follows image 3 Shown: open 8 → front storage rack 9 → first bath dipping 10 → tension rack 11 → first suction 12 → first zone drying 13 → tension rack 14 → stretching 15 → tension rack 16 → second Bath d...

Embodiment 3

[0085] A high-modulus and high-thermal-stability polyester cord warp yarn, the preparation method of which is the same as that of Example 2, and the process parameters are shown in Table 1.

[0086] The properties of the warp yarns of the polyester cord fabric with high modulus and high thermal stability finally obtained are shown in Table 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a cord fabric warp impregnating solution, prepared cord fabric warp and a preparation method and application thereof. The cord fabric warp impregnating solution comprises the following components in percent by mass: 1-3% of resorcinol, 0.2-2% of formaldehyde, 25-60% of rubber latex, 0.03-0.05% of sodium hydroxide, 1-5% of ammonia water, 0.1-1% of a hydrolysis-resisting agent and the balance of water, altogether 100%. The modulus of the cord fabric warp prepared by the preparation method provided by the invention is 7% higher than that of the conventional cord thread, and the dimensional stability index thereof is 11.8% higher than that of the conventional cord thread; the high-temperature adhesion is increased by 12.1% (H extraction: 170 DEG C*40 Min), and after a bending fatigue test, the adhesion retention rate is increased by 22.4%. The cord fabric warp prepared by the preparation method provided by the invention is applied to radial tires of passenger vehicles and light trucks; through comparative tests of the high-speed performance of the tires as well as stiffness analysis, results show that the tires produced from the cord fabric warp have one speed level higher than tires produced from a normal polyester cord thread.

Description

Technical field [0001] The present invention relates to the technical field of tire manufacturing, and in particular to a cord fabric warp yarn and its preparation method and application. Background technique [0002] As a thermosetting reinforcing skeleton material, rayon fiber is widely used in ultra-high performance (UHP) tire carcasses with speeds exceeding 240km / h (V level) due to its excellent adhesion, high temperature handling performance and high dimensional stability. . In the past two decades, with the development of high-modulus, low-shrinkage polyester cord technology and excellent cost performance, polyester cords have been widely used in car radial tires and some high-speed tires. [0003] At present, although the production of rayon fibers has made progress in terms of environmental pollution, because rayon fibers are cellulose fibers and have a large number of hydrophilic polar groups on the surface, they can easily absorb water vapor in the air, and the mo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06M15/693D06M15/41D06M15/564D01F6/62D02G3/40D02G3/48B60C1/00D06M101/32
Inventor 田立勇卓坚锐伍辉儒甄卓廉廉杰朱海斌
Owner PERFORMANCE FIBERS KAIPING COMPANY