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A kind of preparation method of high thermal conductivity alumina ceramic copper clad laminate

A technology of alumina ceramics and copper clad laminates, which is applied in the field of copper clad laminates, can solve the problems affecting the thermal conductivity of IGBT circuit boards and the quality of IGBT circuit boards, and achieve the effects of reducing void defects, reducing equipment requirements, and high reaction efficiency

Active Publication Date: 2020-06-23
JIANGXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, in the above-mentioned preparation process, due to the gap between the copper foil and the ceramic prefabricated sheet, there are voids between the copper foil and the prefabricated ceramic sheet, and the existence of the void will affect the thermal conductivity of the IGBT circuit board, thereby affecting the IGBT. board quality

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  • A kind of preparation method of high thermal conductivity alumina ceramic copper clad laminate

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Embodiment 1

[0032] A method for preparing a high thermal conductivity alumina ceramic copper clad laminate, comprising the following steps:

[0033] 1) Pretreatment of waste copper and aluminum alloys: the waste copper and aluminum alloys are crushed in a crusher in turn, screened materials and other impurities are removed, washed in deionized water and alcohol solution to remove dust, and dried in a 150°C drying oven for 6 hours;

[0034] 2) Water mist powdering treatment: melting in a vacuum induction furnace at a melting temperature of 1100°C and a holding time of 4 hours, and then spraying water mist powder at 950°C with an atomization pressure of 30 MPa and a spray angle of 45 degrees to obtain powder;

[0035] 3) hydrogen peroxide oxidation treatment: add 40% hydrogen peroxide solution to the powder obtained in step 2), and the reaction time is 4 hours to obtain a mixed slurry;

[0036] 4) Centrifugal dehydration treatment: the mixed slurry obtained in step 3) is subjected to centr...

Embodiment 2

[0043] A method for preparing a high thermal conductivity alumina ceramic copper clad laminate, comprising the following steps:

[0044] 1) Pretreatment of waste copper and aluminum alloys: the waste copper and aluminum alloys are crushed in a crusher in turn, screened materials and other impurities are removed, washed in deionized water and alcohol solution to remove dust, and dried in a 200°C drying oven for 6 hours;

[0045] 2) Water mist powdering treatment: melting in a vacuum induction furnace at a melting temperature of 1150°C and a holding time of 4 hours, and then spraying water mist powder at 960°C with an atomization pressure of 20 MPa and a spray angle of 50 degrees to obtain powder;

[0046] 3) hydrogen peroxide oxidation treatment: add 50% hydrogen peroxide solution to the powder obtained in step 2), and the reaction time is 4 hours to obtain a mixed slurry;

[0047] 4) Centrifugal dehydration treatment: the mixed slurry obtained in step 3) is subjected to centrif...

Embodiment 3

[0054] A method for preparing a high thermal conductivity alumina ceramic copper clad laminate, comprising the following steps:

[0055] 1) Pretreatment of waste copper and aluminum alloys: the waste copper and aluminum alloys are crushed in a crusher in turn, screened materials and other impurities are removed, washed in deionized water and alcohol solution to remove dust, and dried in a 180°C drying oven for 2 hours;

[0056] 2) Water mist powdering treatment: Melting in a vacuum induction furnace at a melting temperature of 1100°C and holding time of 4 hours, then spraying water mist powder at 960°C with an atomization pressure of 35MPa and a spray angle of 47 degrees to obtain powder;

[0057] 3) hydrogen peroxide oxidation treatment: add 55% hydrogen peroxide solution to the powder obtained in step 2), and the reaction time is 4 hours to obtain a mixed slurry;

[0058] 4) Centrifugal dehydration treatment: the mixed slurry obtained in step 3) is subjected to centrifugal ...

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Abstract

The invention discloses a preparation method of a high-thermal-conductivity aluminum oxide ceramic copper clad plate. The preparation method comprises the following steps: firstly powdering a waste albronze melt through water atomizing, adding a hydrogen peroxide solution into the powder, centrifuging, dewatering, drying, conducting electrostatic separation to acquire a copper powder and an aluminum hydroxide powder, drying and roasting the aluminum hydroxide powder, sintering at the hot isostatic pressure, preparing an aluminum oxide ceramic prefabricated plate, spraying the copper powder onthe aluminum oxide ceramic prefabricated plate, and sintering to obtain the aluminum oxide ceramic copper clad plate. The copper and aluminum metals in a waste albronze compound contact wire are completely separated to fulfill the purpose of saving the energy and recycling; the hydrogen peroxide is used as an oxidizing agent to prepare aluminum hydroxide, the more even reaction of the aluminum particle is guaranteed, the production efficiency is improved, the requirement on the equipment is lowered, the copper powder is evenly sprayed on the aluminum oxide ceramic prefabricated plate, the cavity defect between the copper and the ceramic prefabricated plate is reduced, and the thermal conductivity of the aluminum oxide ceramic copper clad plate is improved.

Description

technical field [0001] The invention relates to the technical field of copper-clad laminates, in particular to a preparation method of high-thermal-conductivity alumina ceramic copper-clad laminates. Background technique [0002] DBC (Direct Bonded Copper) ceramic copper clad laminate refers to the direct bonding of copper foil to alumina (Al 2 o 3 ) Manufactured by special process on the surface of ceramic substrate (single or double). Ceramic copper-clad laminate is a composite material that uses alumina plate as the insulating substrate, and 0.3mm oxygen-free copper foil is bonded on both sides through high-temperature eutectic bonding. The produced ultra-thin composite substrate not only has excellent electrical insulation performance, but also has high thermal conductivity, and also has excellent solderability and high adhesion strength, and can etch various patterns like a PCB board, and at the same time Has a great current carrying capacity. Therefore, DBC ceramic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/10C04B35/626C04B41/88
Inventor 肖翔鹏许海陈金水王俊峰卢娇张建波
Owner JIANGXI UNIV OF SCI & TECH