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A three-dimensional ceramic circuit board and preparation method thereof

A technology of ceramic circuit boards and ceramic substrates, applied in three-dimensional rigid printed circuit boards, printed circuit manufacturing, printed circuits, etc., can solve the problems of inability to achieve airtight packaging, damage to electronic products, and low dimensional accuracy, and achieve good long-term reliability performance, solving the effects of poor air tightness and high bonding strength

Active Publication Date: 2020-09-18
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The biggest disadvantage of this method is that the thermal expansion coefficients of metal materials and ceramic materials are inconsistent, and it needs to work at high temperature, which consumes a lot of energy and is easy to cause damage to electronic products. The cavity is made of polymer materials. Although the manufacturing process is simple, due to high Molecular materials are not airtight materials, and cannot achieve airtight packaging, and polymer materials are difficult to withstand high temperatures, and are prone to failure under die bonding or high temperature use
[0004] Ceramic chambers have many advantages over metal chambers and polymer chambers, such as matching the thermal expansion coefficient of ceramic substrates, corrosion resistance, and good air tightness. At present, LTCC / HTCC ceramic substrates are Firing technology, ceramic cavity can be prepared, but the dimensional accuracy is not high, and the thick film printing process is used to make the circuit. The surface of the circuit is rough and the Ra is about 1-3 μm. These factors lead to LTCC substrate (low temperature co-fired ceramic substrate) / HTCC substrate (High-temperature co-fired ceramic substrate) is limited in application. In addition, this process is difficult to prepare cavity structures on planar ceramic substrates with high line accuracy, such as DPC substrates (electroplated ceramic substrates), DBC substrates (high-temperature bonded ceramic substrates) ), for this reason, people are urgently looking for a ceramic cavity preparation method with simple process and compatible with various ceramic substrate preparation processes

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  • A three-dimensional ceramic circuit board and preparation method thereof
  • A three-dimensional ceramic circuit board and preparation method thereof
  • A three-dimensional ceramic circuit board and preparation method thereof

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preparation example Construction

[0036] The preparation method of the above-mentioned three-dimensional ceramic circuit board, image 3 It is a process flow diagram for preparing a three-dimensional ceramic circuit board according to Embodiment 1 of the present invention, as image 3 As shown, the method includes the following steps:

[0037] 1) preparing a planar ceramic substrate containing a metal circuit layer;

[0038] 2) Three-dimensional structure design: design the required three-dimensional structure, and generate paths through slices;

[0039] 3) Prepare ceramic slurry: mix alkali metal silicate, aluminum oxide, admixture and water evenly in proportion, and prepare ceramic slurry after ball milling;

[0040] 4) Direct writing molding: place the above flat ceramic substrate on the three-dimensional motion platform of the direct writing molding equipment, the ceramic slurry is extruded from the nozzle under the control of the computer, and multi-layered on the flat ceramic substrate to form the desi...

Embodiment 1

[0051] Embodiment 1 of the present invention provides a method for preparing a three-dimensional DPC ceramic circuit board, comprising the following steps:

[0052] S01. Prepare a flat DPC substrate: use laser drilling, exposure and development, electroplating, etching and other processes to prepare a DPC substrate with a metal circuit layer on the surface;

[0053] S02. Draw a circular three-dimensional structure, with an inner diameter of 5mm, an outer diameter of 6mm, and a height of 0.9mm. Cut the circular three-dimensional structure into three pieces and generate a path, and import it into the slurry direct writing molding equipment;

[0054] S03. Select alumina, sodium silicate, potassium silicate, trisodium citrate dihydrate and water and mix ball milling for 8 hours according to the ratio of 45wt%, 20wt%, 20wt%, 4%, 11wt% to prepare ceramic slurry, alumina , The particle size of sodium silicate and potassium silicate is 0.1μm~50μm, vibration eliminates the air bubbles...

Embodiment 2

[0060] This embodiment provides a method for preparing a three-dimensional DBC ceramic circuit board, comprising the following steps:

[0061] S01. Prepare a planar DBC substrate containing a surface metal circuit layer;

[0062] S02. Draw a square ring three-dimensional structure, with an inner diameter of 5mm, an outer diameter of 6mm, and a thickness of 1.5mm. Cut the square ring three-dimensional structure into four pieces and generate a path, and import it into the slurry direct writing molding equipment;

[0063] S03. Select alumina, sodium silicate, hexametasulfate and water and mix ball milling for 8 hours according to the ratio of 40wt%, 40wt%, 2%, and the balance is water to prepare ceramic slurry, the particles of sodium silicate and alumina The diameter ranges from 0.1 μm to 50 μm, vibration eliminates the air bubbles in the slurry, and then puts the slurry in the material cavity of the direct writing molding equipment;

[0064] S04. Wash the DBC ceramic substrat...

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Abstract

The invention belongs to the preparation fields of ceramic circuit boards and discloses a three-dimensional ceramic circuit board and a preparation method thereof. The three-dimensional ceramic circuit board comprises a flat ceramic substrate containing a metal wiring layer on the surface and a three-dimensional ceramic structure arranged on the flat ceramic substrate. The invention also providesa preparation method of the three-dimensional ceramic circuit board, comprising steps of a three-dimensional structure design, preparation of ceramic slurry, direct writing formation of a three-dimensional structure and heat treatment on the three-dimensional structure. The three-dimensional ceramic circuit board and the method have advantages that the process is simple, the material cost is low,the production efficiency is high, the three-dimensional ceramic circuit board with a cavity structure can be prepared and the like, the prepared three-dimensional ceramic circuit board has high strength, good heat resistance, corrosion-resistance, so that the airtight packaging requirements of electronic devices can be met.

Description

technical field [0001] The invention belongs to the field of ceramic circuit board preparation, and more specifically relates to a three-dimensional ceramic circuit board and a preparation method thereof. Background technique [0002] Ceramic substrates are widely used as packaging substrates for power devices because of their advantages such as high thermal conductivity, good thermal stability, matching thermal expansion coefficient with chips, outstanding high-frequency performance, and corrosion resistance (acid, alkali, and water resistance); With the rapid development of modern electronic manufacturing technology, it also puts forward new requirements for the packaging of electronic devices. For electronic devices, hermetic packaging is beneficial to protect electronic devices and improve their service life. However, it is difficult to achieve hermetic packaging on planar ceramic substrates, so a three-dimensional substrate with a cavity structure has been proposed in t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H05K1/02H05K1/11H05K1/18H05K3/00
CPCH05K1/0284H05K1/119H05K1/185H05K3/0014H05K2203/1105
Inventor 陈明祥杨子洲程浩彭洋孙庆磊
Owner HUAZHONG UNIV OF SCI & TECH