Tungsten carbide interface layer modified silicon carbide fiber-reinforced silicon carbide composite material and preparation method thereof

A silicon carbide fiber and composite material technology, applied in the field of aerospace material preparation, can solve the problems of limiting the use of SiC/SiC composite materials, corrosion of BN interface layer, crystal phase transformation, etc., and achieves excellent high temperature oxidation resistance, stable performance, The effect of high crystal phase stability

Active Publication Date: 2018-12-28
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] At present, the commonly used interface layers are pyrolytic carbon (PyC) interface layer and boron nitride (BN) interface layer, among which the performance of PyC interface layer will decrease significantly in the oxidizing environment at 400 ° C; the BN interface layer has strict requirements on the crystal phase, but the BN interface layer The crystal phase of the layer is easy to change at high temperature, and the BN interface layer is easily corroded by the water environment, which will limit the use of SiC / SiC composite materials

Method used

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  • Tungsten carbide interface layer modified silicon carbide fiber-reinforced silicon carbide composite material and preparation method thereof

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preparation example Construction

[0027] In a first aspect, the present invention provides a method for preparing a silicon carbide fiber-reinforced silicon carbide composite material modified by a tungsten carbide interface layer, the method comprising the following steps:

[0028] (1) A layer of tungsten carbide interface layer (WC interface layer) and a layer of silicon carbide interface layer (SiC interface layer) are sequentially deposited on the surface of silicon carbide fiber preform (SiC fiber preform) by chemical vapor deposition (CVD method). ), to obtain a modified silicon carbide fiber preform;

[0029] (2) impregnating the modified silicon carbide fiber preform obtained in step (1) with a carbon precursor solution (such as a resin precursor solution), and then curing and cracking the impregnated modified silicon carbide fiber preform in sequence A step of;

[0030] (3) Repeat step (2) at least once to make a porous silicon carbide fiber preform; and

[0031] (4) The porous silicon carbide fiber...

Embodiment 1

[0056] ① Weave the second-generation SiC fiber into a 2.5D silicon carbide fiber preform to obtain a silicon carbide fiber preform with a fiber volume fraction of 32%, with a warp density of 7 fibers / cm and a weft density of 3 fibers / cm; the silicon carbide fiber The preform is placed in a chemical vapor deposition furnace.

[0057] ②Using tungsten hexafluoride, methane, and hydrogen as the reaction precursors for depositing the tungsten carbide interface layer, under the vacuum conditions of deposition temperature of 700°C and deposition pressure of -0.04MPa, silicon carbide fibers were deposited by chemical vapor deposition. Deposit the fiber surface of the preform for 1 hour to obtain a tungsten carbide interface layer with a thickness of 500nm; then move the silicon carbide fiber preform deposited with the tungsten carbide interface layer to another chemical vapor deposition furnace, using trichloromethylsilane as the reaction precursor The body was deposited on the outsid...

Embodiment 2

[0063] ①Weave the second-generation SiC fiber into a 2.5D silicon carbide fiber preform to obtain a silicon carbide fiber preform with a fiber volume fraction of 39%, with a warp density of 8 fibers / cm and a weft density of 3.5 fibers / cm; the silicon carbide fiber The preform is placed in a chemical vapor deposition furnace.

[0064] ②Using tungsten tetrachloride, methane, and hydrogen as the reaction precursors for depositing the tungsten carbide interface layer, under the vacuum conditions of deposition temperature of 700°C and deposition pressure of -0.04MPa, silicon carbide fibers were deposited by chemical vapor deposition. Deposit the fiber surface of the preform for 1.5h to obtain a tungsten carbide interface layer with a thickness of 800nm; then move the silicon carbide fiber preform deposited with the tungsten carbide interface layer to another chemical vapor deposition furnace, and react with trichloromethylsilane The precursor was deposited on the outside of the tun...

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Abstract

The invention relates to a tungsten carbide interface layer modified silicon carbide fiber-reinforced silicon carbide composite material and a preparation method thereof. The method comprises the following steps of: (1) depositing a tungsten carbide interface layer and a silicon carbide interface layer on the surface of a silicon carbide fiber prefab in sequence through a chemical vapor depositionmethod, so as to prepare a modified silicon carbide fiber prefab; (2) steeping the modified silicon carbide fiber prefab prepared in the step (1) by using precursor solution of carbon, and carrying out solidification and pyrolysis on the steeped modified silicon carbide fiber prefab in sequence; (3) repeating the step (2) for at least once so as to obtain a porous silicon carbide fiber prefab; and (4) carrying out liquid silicon infiltration reaction on the porous silicon carbide fiber prefab to obtain the tungsten carbide interface layer modified silicon carbide fiber-reinforced silicon carbide composite material. The prepared tungsten carbide interface layer modified silicon carbide fiber-reinforced silicon carbide composite material is excellent in comprehensive properties such as high-temperature oxidation resistance, thermal shock resistance, vapor corrosion resistance and the like.

Description

technical field [0001] The invention belongs to the technical field of aerospace material preparation, and in particular relates to a silicon carbide fiber-reinforced silicon carbide composite material modified by a tungsten carbide interface layer and a preparation method thereof. Background technique [0002] At present, the most advanced materials for aviation engine turbine blades are mainly third-generation single crystal superalloys, with a density of about 8-9g / cm 3 , The limit use temperature is 1100℃. In order to further increase the temperature before the turbine and reduce the weight of the engine, new ultra-light high-temperature materials must be developed. Silicon carbide fiber reinforced silicon carbide composite material (SiC / SiC composite material) has the characteristics of low density, good high temperature performance and high service temperature. Its density is only about 1 / 3 of the current nickel-based superalloy, and the service temperature can reach ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/80C04B35/84
CPCC04B35/806C04B2235/3826C04B2235/5244
Inventor 宋环君于艺刘伟王鹏李晓东金鑫于新民刘俊鹏裴雨辰
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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