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Film formation solution of chromium- and crack-free magnesium alloy conversion film and film layer preparation method

A magnesium alloy and conversion coating technology, applied in the direction of metal material coating process, can solve the problems of carcinogenicity limitation, inability to form film, unfavorable corrosion resistance, etc., and achieve the advantages of simple process flow, energy saving, and improved corrosion resistance. Effect

Pending Publication Date: 2019-03-01
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Although the traditional chromate chemical conversion coating treatment process is due to Cr 6+ The "self-healing" effect can provide good protection for the magnesium alloy matrix, but the Cr 6+ The carcinogenicity limits its application
And other types of chromium-free chemical conversion coating treatment process, such as: in the Chinese patent application (publication number CN1598055A), the magnesium alloy phosphating solution and its phosphating process have microscopic cracks in the film layer after film formation, which is not conducive to corrosion resistance. Improvement; in the Chinese patent application (publication number CN101469421A, CN102677035A), the cerium salt with higher cost is contained in the magnesium alloy chemical conversion film forming solution; in the Chinese patent application (publication number CN101638780A), the magnesium alloy phosphating solution contains the cost Higher molybdate; Chinese patent application (publication number CN101603173A), stannate conversion film, etc. cannot be formed at room temperature

Method used

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  • Film formation solution of chromium- and crack-free magnesium alloy conversion film and film layer preparation method
  • Film formation solution of chromium- and crack-free magnesium alloy conversion film and film layer preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Sample: cast AZ91D magnesium alloy after grinding with 2000# sandpaper;

[0032] Dimensions: 50mm×50mm×10mm, a hole is punched in the upper left corner for easy hanging.

[0033] In this embodiment, the preparation method of the chromium-free and crack-free conversion film is processed according to the following process flow:

[0034] (1) Degreasing and degreasing

[0035] The surface mechanically polished AZ91D magnesium alloy sample was suspended in an acetone solution and ultrasonically cleaned at room temperature for 1 minute, and the degreased sample was cleaned with flowing deionized water for 1 minute.

[0036] (2) Film formation

[0037] Suspend the degreased AZ91D magnesium alloy sample in the film-forming solution at 30°C for 30 minutes. The film-forming solution used is composed of: sodium dihydrogen phosphate 30g / L, disodium hydrogen phosphate 2g / L, phosphoric acid 1ml / L , sodium fluoride 5g / L, sodium nitrate 10g / L, potassium fluotitanate 1g / L, zirconium ...

Embodiment 2

[0042] Sample: cast ZM6 magnesium alloy after grinding with 2000# sandpaper;

[0043] Dimensions: 50mm×50mm×10mm, a hole is punched in the upper left corner for easy hanging.

[0044] In this embodiment, the preparation method of the chromium-free and crack-free conversion film is processed according to the following process flow:

[0045] (1) Degreasing and degreasing

[0046] The surface mechanically polished ZM6 magnesium alloy sample was suspended in an alcohol solution and ultrasonically cleaned at room temperature for 3 minutes, and the degreased sample was cleaned with flowing deionized water for 2 minutes.

[0047] (2) Film formation

[0048] Suspend the degreased and deoiled ZM6 magnesium alloy sample in a film-forming solution at 25°C for 20 minutes. The film-forming solution used is composed of: 20 g / L ammonium dihydrogen phosphate, 15 g / L sodium carbonate, 5 g / L boric acid, 0.5ml / L, ammonium bifluoride 15g / L, potassium nitrate 8g / L, ammonium fluorozirconate 1.5g...

Embodiment 3

[0053] Sample: rolled AZ31B magnesium alloy after grinding with 2000# sandpaper;

[0054] Dimensions: 50mm×50mm×10mm, a hole is punched in the upper left corner for easy hanging.

[0055] In this embodiment, the preparation method of the chromium-free and crack-free conversion film is processed according to the following process flow:

[0056] (1) Degreasing and degreasing

[0057] The surface mechanically polished AZ31B magnesium alloy sample was suspended in an alkaline solution and ultrasonically cleaned at room temperature for 5 minutes, and the degreased sample was cleaned with flowing deionized water for 0.5 minutes.

[0058] Wherein, the alkaline solution is a mixed aqueous solution of sodium hydroxide, sodium carbonate, sodium phosphate, sodium silicate, and sodium dodecylbenzenesulfonate, and the concentration range of each component is: sodium hydroxide 15g / L, sodium carbonate 20g / L, sodium phosphate 30g / L, sodium silicate 5g / L, sodium dodecylbenzenesulfonate 3g / L...

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Abstract

The invention relates to a magnesium alloy surface treatment technology, in particular to a film formation solution of a chromium- and crack-free magnesium alloy conversion film and a film layer preparation method. The film formation solution is a mixed solution of main salt, a buffering agent, a film formation accelerator and water, and a pH (potential of hydrogen) of the film formation solutionis 1.5-5, and is regulated by phosphoric acid. The preparation method of the chromium- and crack-free conversion film comprises the steps of degreasing, oil removal, chemical conversion and water washing which are carried out at an ordinary temperature. The method can save energy and is simple to operate and low in cost; the obtained conversion film is formed by stacking nano or micron spherical particles; a film layer is uniform and dense; and the conversion film is excellent in corrosion resistance.

Description

technical field [0001] The invention relates to a magnesium alloy surface treatment technology, in particular to a film-forming solution and a film layer preparation method for a chromium-free and crack-free conversion film of a magnesium alloy. Background technique [0002] Magnesium alloy is a lightweight engineering structural material with many excellent properties, such as low density, high specific strength, good electrical conductivity and electromagnetic shielding, etc. It can be used in the fields of automobiles, aerospace and 3C products, but magnesium Its chemical properties are lively and it is easy to be corroded in various media. Magnesium alloy surface protection measures include anodic oxidation, chemical conversion coating, ion implantation, laser surface treatment, etc. Among them, chemical conversion coating treatment is the simplest and most economical method to improve the corrosion resistance of magnesium alloys. At present, the types used in the chemi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C22/36C23C22/08C23C22/78
CPCC23C22/08C23C22/36C23C22/361C23C22/78
Inventor 杨延格李丽华张涛于宝兴张书第张春艳王福会
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI