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Ceramic particle preparation production line adopting tail gas secondary-combustion process

A technology of secondary combustion and secondary combustion chamber, which is applied in the direction of manufacturing tools, ceramic molding machines, ceramic molding workshops, etc., can solve the problems of increasing equipment investment and material costs, improve sintering quality, reduce organic content, The effect of reducing the burden

Pending Publication Date: 2019-04-19
浙江大东吴集团建设有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Ceramsite is usually sintered from ceramsite raw materials in a rotary kiln. When ceramsite raw materials contain organic waste, incompletely burned organic gaseous substances are usually produced during the sintering process, such as the Chinese invention patent with application number 201710287802.9 Disclosed is a method for preparing ceramsite using polluted soil and industrial sludge and the prepared ceramsite, which will inevitably produce incompletely burned organic pollutants under roasting conditions, although deodorization equipment can be used to treat them organic pollutants, but it will inevitably increase equipment investment and material (such as ozone, etc.) costs. Now a new ceramsite sintering production line is urgently needed to solve this problem, and the sintering process of the production line needs to be improved.

Method used

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  • Ceramic particle preparation production line adopting tail gas secondary-combustion process
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  • Ceramic particle preparation production line adopting tail gas secondary-combustion process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Example 1: Reference figure 1 , the ceramsite preparation production line using the tail gas secondary combustion process, including:

[0039] A ceramsite raw material mixing supporting equipment group a, which is composed of a plurality of raw material supply lines and a stirring device, and the raw material supply line transports the raw materials to the stirring device after crushing and stirring;

[0040] A ceramsite raw material forming supporting equipment group b, which undertakes the raw material mixed by the ceramsite raw material mixing supporting equipment group a, and the raw material passes through the aging material warehouse b-1, the raw material rolling machine b-2, the second double Shaft mixer b-3, granulating ball machine b-4, round roller sieve b-5 and kiln feeder b-6 to form granular ceramsite blanks;

[0041] A ceramsite sintering equipment group c, including a rotary kiln c-1 for sintering ceramsite raw materials, a return branch c-1.1 is set on ...

Embodiment 2

[0046] Example 2: Reference figure 2 , the ceramsite preparation production line that adopts tail gas secondary combustion process differs from embodiment 1 in that: it also includes an aging material warehouse b-1, and the ceramsite raw material that contains municipal sludge and industrial sludge is mixed and After proportioning, it is stored in it. The aged material warehouse b-1 is provided with a waste gas supplementary air branch b-1.1, and the aged material warehouse b-1 removes the raw material inlet, the raw material outlet and the exhaust gas supplementary air branch There is no opening outside the connecting port of b-1.1, that is, when the material does not circulate, the aging material warehouse b-1 is airtight;

[0047] The waste gas supplementary air branch b-1.1 inputs the volatilized waste gas in the aged material warehouse b-1 into the rotary kiln c-1 for secondary combustion, and the exhaust gas supplementary air branch b-1.1 is provided with exhaust gas th...

Embodiment 3

[0048] Example 3: Reference image 3 , the ceramsite preparation production line that adopts tail gas secondary combustion process differs from Example 2 in that: it also includes a cooling kiln c-7 connected to the rear of the secondary combustion chamber c-8, and the return branch c-1.1 will Part of the tail gas is delivered to the secondary combustion chamber c-8 to pre-cool the materials therein.

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PUM

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Abstract

The invention discloses a ceramic particle preparation production line adopting a tail gas secondary-combustion process, and belongs to the technical field of ceramic particle preparation processes. The ceramic particle preparation production line adopting the tail gas secondary-combustion process comprises a ceramic particle raw material mixing support equipment set, a ceramic particle raw material forming support equipment set, a ceramic particle sintering equipment set and a fuel supply line, wherein the ceramic particle raw material mixing support equipment set is composed of a raw material supply line and a stirring device; the ceramic particle raw material forming support equipment set used for receiving raw materials and preparing the raw materials into ceramic particle blanks; theceramic particle sintering equipment set used for sintering ceramic particles, the sintered ceramic particles are guided into a secondary combustion chamber first, a backflow branch delivers part of tail gas into the secondary combustion chamber to achieve secondary combustion, and the ceramic particles in the secondary combustion chamber are pre-cooled; and the fuel supply line is used for delivering fuel into a rotary kiln. The ceramic particle preparation production line is used for preparing the ceramic particles; part of tail gas flows back into the secondary combustion chamber to achievesecondary combustion, so that the content of organic pollutants in the tail gas is effectively reduced, the burden of a subsequent deodorization device is reduced, and the investment of relevant devices and the material cost are reduced.

Description

technical field [0001] The invention relates to the technical field of ceramsite preparation technology, in particular to a production line for ceramsite preparation using tail gas secondary combustion technology. Background technique [0002] Ceramsite, as the name suggests, is ceramic particles. Most of the appearance characteristics of ceramsite are round or elliptical spheres, but there are also some imitation gravel ceramsites that are not round or elliptical spheres, but irregular gravel, and its surface is a hard shell. The shell is made of pottery or enamel, which has the function of water-proof and air-retaining, and gives the ceramsite high strength. Lightness is the most important point among many excellent properties of ceramsite, and it is also the main reason why it can replace heavy sandstone to prepare light aggregate concrete and light mortar. [0003] Ceramsite is usually sintered from ceramsite raw materials in a rotary kiln. When ceramsite raw materials...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B15/00B28B17/02B28B11/24F27B7/36F27D17/00
CPCF27B7/36F27D17/00F27D17/004F27D17/008B28B11/243B28B15/00B28B17/026F27D2017/009F27D2017/005
Inventor 郎剑雷朱培林褚群如高峰
Owner 浙江大东吴集团建设有限公司
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