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Polyester industrial yarn for high-altitude operation safety belt and preparation method thereof

A polyester industrial yarn and high-altitude operation technology, applied in rayon manufacturing, melt spinning, filament/thread forming, etc., can solve problems such as high energy consumption, poor dyeing performance of polyester fibers, and restrictions on the application of high-strength polyester fibers

Active Publication Date: 2020-10-16
JIANGSU HENGLI CHEM FIBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, since polyester is a hydrophobic fiber, its molecules do not contain hydrophilic groups, and its molecular structure lacks active groups that can combine with dyes like cellulose or protein fibers, although the ester groups on polyester fibers have It can form hydrogen bonds with disperse dyes, but due to the tight molecular chain structure of polyester, it is still difficult for dye molecules to enter the fiber
Therefore, when dyeing polyester, usually only disperse dyes can be used, and the dyeing performance of polyester fiber is not good.
In addition, the finished polyester fiber has a partially crystalline supramolecular structure, and its crystalline molecular chains are parallel to each other, mostly in a trans conformation, while the amorphous region is mostly in a cis conformation, and its molecules are arranged quite closely, which further increases the polyester Fiber Dyeing Difficulty
At present, polyester (PET) fibers are generally dyed with disperse dyes at high temperature (130°C) and high pressure. Only dyeing at high temperature and high pressure can ensure the dyeing rate of the fiber, and high temperature and high pressure have high requirements for equipment and high energy consumption. At the same time, due to the difficulty of dyeing, the time required for dyeing is longer, resulting in higher cost of the process, which limits the application of high-strength polyester fibers to a certain extent

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Polyester industrial yarn for high-altitude operation safety belt and preparation method thereof
  • Polyester industrial yarn for high-altitude operation safety belt and preparation method thereof
  • Polyester industrial yarn for high-altitude operation safety belt and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] A preparation method of polyester industrial yarn used for high-altitude work safety belt, the specific steps are as follows:

[0063] (1) prepare modified polyester;

[0064] (1.1) Synthesis of 2,2,5,5-tetramethyl-3,4-hexanediol, the method is: first, the molar ratio of 2,2-methylpropanal and sulfuric acid is 1.5:1 2,2-Methylpropionaldehyde solution with a concentration of 320g / L and dilute sulfuric acid solution with a concentration of 200g / L are mixed and added to the cathodic electrolytic cell, and then the mixed solution is cooled to 12°C, followed by electrolytic reduction to 2,2 -The concentration of methylpropionaldehyde is 9.5wt%, and finally cooling crystallization, separation and purification are carried out, and the schematic diagram of the reaction device adopted in the synthesis process is as follows figure 1 As shown, the reaction chemical equation is as follows:

[0065]

[0066] The structural formula of the prepared 2,2,5,5-tetramethyl-3,4-hexanedio...

Embodiment 2

[0091] A preparation method of polyester industrial yarn used for high-altitude work safety belt, the specific steps are as follows:

[0092] (1) prepare modified polyester;

[0093] (1.1) Synthetic 2,2,5,5-tetramethyl-3,4-diethyl-3,4-hexanediol, the method is: at first, press 2,2-dimethyl 3-pentanone and The molar ratio of sulfuric acid is that the ratio of 1.6:1 concentration is that the 2,2-dimethyl 3-pentanone solution of 350g / L and the dilute sulfuric acid solution of 210g / L are mixed and added in the cathodic electrolytic cell, then, the mixed Liquid cooling to 11 ° C, followed by electrolytic reduction to a concentration of 9.0 wt% of 2,2-dimethyl-3-pentanone, and finally cooling crystallization, separation and purification, the reaction device used in the synthesis process and the reaction chemical equation Consistent with Example 1, the structural formula of the prepared 2,2,5,5-tetramethyl-3,4-diethyl-3,4-hexanediol is shown in formula (I), where R for -CH 2 CH 3...

Embodiment 3

[0108] A preparation method of polyester industrial yarn used for high-altitude work safety belt, the specific steps are as follows:

[0109] (1) prepare modified polyester;

[0110] (1.1) Synthesis of 2,2,4,4-tetramethyl-3,4-di-tert-butyl-3,4-hexanediol, the method is: first, according to 2,24,4-tetramethyl 3- The molar ratio of pentanone to sulfuric acid is 1.7:1. Mix the 2,24,4-tetramethyl-3-pentanone solution with a concentration of 340g / L and the dilute sulfuric acid solution with a concentration of 230g / L into the cathode electrolytic cell , and then, the mixed solution was cooled to 10°C, followed by electrolytic reduction to a concentration of 9.6 wt% of 2,24,4-tetramethyl-3-pentanone, and finally cooled crystallization, separation and purification, using the The reaction device and reaction chemical equation are consistent with embodiment 1, and the structural formula of the 2,2,4,4-tetramethyl-3,4-di-tert-butyl-3,4-hexanediol that makes is as formula (Ⅰ ), where R ...

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Abstract

The invention relates to a polyester industrial filament applied to an aerial working safety belt and a preparation method of the polyester industrial filament. The preparation method of the polyesterindustrial filament comprises the following steps: performing solid phase polycondensation tackifying on modified polyester melt, melting, metering, extruding, cooling, oiling, stretching, heat setting, and winding, thereby obtaining the polyester industrial filament applied to the aerial working safety belt. The preparation method of the modified polyester before solid phase polycondensation tackifying comprises the following steps: uniformly mixing terephthalic acid, ethylene glycol, dihydric alcohol with tritrimethylsilyl side groups, hexanediol with tert-butyl side groups and zinc oxide powder, and sequentially carrying out an esterification reaction and a polycondensation reaction. The light fastness of the polyester industrial filament applied to the aerial working safety belt is alevel 7-8, the ultraviolet transmittance is less than 5%, the dye-uptake under the temperature condition of 130 DEG C is 88.4-93.7%, and the K / S value is 24.24-26.56. The method disclosed by the invention is simple in process, and the prepared polyester industrial filament is excellent in dyeing performance.

Description

technical field [0001] The invention belongs to the technical field of modified polyester fibers, and relates to a polyester industrial yarn used for high-altitude work safety belts and a preparation method thereof. Background technique [0002] Since the appearance of polyethylene terephthalate (PET) fiber, it has developed rapidly because of its excellent performance, and its output has become the crown of synthetic fiber in the world. Polyester fiber has a series of excellent properties such as high breaking strength, high elastic modulus, moderate resilience, excellent heat setting performance, good heat resistance and light resistance, acid resistance, alkali resistance and corrosion resistance, and the fabric prepared from it has wrinkle resistance. And crispness and other advantages, so polyester fiber is widely used in clothing and home textiles and other fields. [0003] Safety belts are personal protective equipment for preventing fall accidents of workers working...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01F6/92D01F1/10C08G63/695D01D5/098D01D10/02
CPCC08G63/6956D01D5/098D01D10/02D01F1/10D01F6/92
Inventor 杨超明丁竹君汤方明
Owner JIANGSU HENGLI CHEM FIBER