System and method of induction heating liquid mixing continuous magnesium production

A magnesium smelting and induction furnace technology, applied in the field of metallurgy, can solve the problems of many impurities, easy water absorption and deliquescence, and high labor intensity

Pending Publication Date: 2020-06-12
CHINA ENFI ENGINEERING CORPORATION +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the vast majority of domestic magnesium production still adopts the traditional Pidgeon process, which has at least the following disadvantages: (1) Most of the processes on the production site rely on manual operations, which is labor-intensive and has many potential safety hazards; (2) Magnesium smelting It is intermittent production, with long reduction cycle and low production efficiency; (3) The production process is fully open, with a lot of dust and exhaust gas on site, high noise, and serious environmental pollution; (4) Vacuum reduction tanks are expensive, have a short service period, and are used in large quantities (5) The reduction smelting adopts the external heating method, and the heat utilization efficiency is low; (6) The magnesium reduction reaction is a solid-solid reaction, the reaction rate is slow, and the raw material utilization rate is low; (7) The reduction smelting needs to be carried out under vacuum conditions, and the vacuum The system is complex and the energy consumption is high; (8) the reduced magnesium vapor is condensed into a solid state at the mouth of the tank, and there are many impurities, which need to be reheated, melted and purified, and the energy consumption is high
Since there is no heating device in the vacuum chamber, the reduction of magnesium and the evaporation of metal magnesium are both endo

Method used

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  • System and method of induction heating liquid mixing continuous magnesium production
  • System and method of induction heating liquid mixing continuous magnesium production
  • System and method of induction heating liquid mixing continuous magnesium production

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0087] The calcined dolomite is directly crushed into a particle size of 20-40mm, the 75 ferrosilicon alloy is crushed into a particle size of 5-25mm, and the flux fluorite is crushed into a block with a particle size of 10-30mm, which are respectively loaded into the silo.

[0088] Evacuate the induction furnace, airtight chamber and follow-up system to a vacuum of 1000Pa, turn off the vacuum system, open the argon gas charging system, and feed argon gas into the induction furnace and airtight chamber, and close it after the gas pressure in the induction furnace reaches the normal pressure of 0.1MPa. Argon system, turn on the vacuum system. Repeat this twice to fully discharge the residual air in the induction furnace, the airtight chamber and the subsequent system. Finally, continue to feed the argon flow into the furnace to maintain the gas pressure in the furnace at 0.1-0.12 MPa, and the pressure in the airtight chamber at 0.11-0.13 MPa.

[0089] During the exhausting pro...

Embodiment 2

[0094] The dolomite is directly broken into a particle size of 20-40mm, the 75 ferrosilicon alloy is broken into a particle size of 5-25mm, and the flux fluorite is broken into a block with a particle size of 10-30mm, which are respectively loaded into the silo.

[0095] Evacuate the induction furnace, airtight chamber and follow-up system to a vacuum of 800-1000Pa. Add ferrosilicon alloy into the induction furnace, turn on the electric heating, the temperature of the ferrosilicon alloy in the furnace gradually rises, and gradually melts into a liquid state after reaching 1500°C, forming a molten pool of reducing agent in the furnace, and the depth of the molten pool is about 40% of the depth of the furnace.

[0096] After the molten pool in the furnace is formed, lower the stirring paddle into the molten pool, open the valves of the dolomite and fluorite silos, weigh them according to the mass ratio of dolomite:fluorite 100:3, and send them to the feeder under the drive of the...

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Abstract

The invention discloses a system and method of induction heating liquid mixing continuous magnesium production. The system comprises a silicon iron raw material bin, a magnesium ore raw material bin,a flux raw material bin, a feeding mechanism and a smelting mechanism. Each raw material bin is provided with an inert gas inlet and a vacuuming port. The smelting mechanism comprises an airtight chamber and an induction furnace. The induction furnace is arranged in the airtight chamber. A feeding pipeline and an exhaust gas pipeline are arranged on the top of the induction furnace. The feeding pipeline extends out of the airtight chamber and is connected with a screw conveyer. The exhaust gas pipeline extends out of the airtight chamber. A slag outlet and an iron outlet are arranged on the side on the induction furnace. The induction furnace is further provided with a stirring paddle. The airtight chamber is provided with an inert gas inlet on the side wall. The induction furnace is provided with an inert gas inlet on the side wall. The airtight chamber is provided with a vacuuming port on the top wall. The exhaust gas pipeline is provided with a vacuuming port. According to the system of induction heating liquid mixing continuous magnesium production, because the negative micro-pressure operation or normal-pressure operation is adopted, continuous feeding and discharging can be implemented, continuous production of the metal magnesium is implemented, and the production cost is reduced; and splashing can be effectively reduced, the quantity of soot is effectively reduced, thequality of original magnesium is improved, and the stable running state of equipment is improved.

Description

technical field [0001] The invention relates to the field of metallurgy, in particular, the invention relates to a system and a method for inductively heating liquid-state stirring continuous magnesium smelting. Background technique [0002] At present, the vast majority of domestic magnesium production still adopts the traditional Pidgeon process, which has at least the following disadvantages: (1) Most of the processes on the production site rely on manual operations, which is labor-intensive and has many potential safety hazards; (2) Magnesium smelting It is intermittent production, with long reduction cycle and low production efficiency; (3) The production process is fully open, with a lot of dust and exhaust gas on site, high noise, and serious environmental pollution; (4) Vacuum reduction tanks are expensive, have a short service period, and are used in large quantities (5) The reduction smelting adopts the external heating method, and the heat utilization efficiency i...

Claims

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Application Information

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IPC IPC(8): C22B26/22C22B5/04C22B5/16
CPCC22B26/22C22B5/04C22B5/16
Inventor 李东波梁文玉黎敏朱立江姚心张富信代文彬黄超刘诚郭天宇吕东
Owner CHINA ENFI ENGINEERING CORPORATION
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