Composite binder grinding wheel for silicon carbide crystal thinning, preparation method and application
A composite binder and silicon carbide technology, which is applied in the direction of manufacturing tools, metal processing equipment, grinding/polishing equipment, etc., can solve the problems that the workpiece allowance cannot be removed, the processing quality cannot be obtained, and the continuous cutting effect is poor, so as to improve the Effects of self-sharpening, improving surface quality, and reducing friction coefficient of grinding wheel
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Embodiment 1
[0026] A composite bond grinding wheel for silicon carbide crystal thinning, its components include by weight percentage: 25% diamond abrasive, 27% polytetrafluoroethylene resin powder, 10% cerium oxide, 36% pre-alloyed powder, glycerol 2 %.
[0027] The composition of the pre-alloyed powder includes, by weight percentage: 45% copper powder, 30% tin powder, 12.5% gallium, and 12.5% silver powder.
[0028] The processing method of the pre-alloy powder: pass the copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, then put the mixture into a planetary ball mill for mechanical mixing and refinement treatment for 15 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 12 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.
[0029] A method for preparing a c...
Embodiment 2
[0035] A composite bond grinding wheel for silicon carbide crystal thinning, the components of which include by weight percentage: 28% diamond abrasive, 26% polytetrafluoroethylene resin powder, 5% cerium oxide, 40% pre-alloyed powder, and 1% paraffin.
[0036] The composition of the pre-alloyed powder includes, by weight percentage: 45% copper powder, 30% tin powder, 12.5% gallium, and 12.5% silver powder.
[0037] The processing method of the pre-alloy powder: pass the copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, then put the mixture into a planetary ball mill for mechanical mixing and refinement treatment for 15 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 12 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.
[0038] The preparation ...
Embodiment 3
[0044] A composite bond grinding wheel for silicon carbide crystal thinning, its components include by weight percentage: 20% diamond abrasive, 23% polytetrafluoroethylene resin powder, 10.5% cerium oxide, 45% pre-alloyed powder, 1.5% glycerol %.
[0045] The composition of the pre-alloyed powder includes, by weight percentage: 40% copper powder, 35% tin powder, 12.5% gallium, and 12.5% silver powder.
[0046] The processing method of pre-alloy powder: pass copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, and then put the mixture into a planetary ball mill for mechanical mixing and refining treatment for 18 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 15 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.
[0047] The preparation method of t...
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