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Composite binder grinding wheel for silicon carbide crystal thinning, preparation method and application

A composite binder and silicon carbide technology, which is applied in the direction of manufacturing tools, metal processing equipment, grinding/polishing equipment, etc., can solve the problems that the workpiece allowance cannot be removed, the processing quality cannot be obtained, and the continuous cutting effect is poor, so as to improve the Effects of self-sharpening, improving surface quality, and reducing friction coefficient of grinding wheel

Active Publication Date: 2020-06-26
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Commonly used resin bonded grinding wheels, due to the low strength of the resin material, the grinding wheel is prone to chipping during grinding, and the workpiece allowance cannot be removed; commonly used metal bonded grinding wheels, due to the toughness of the metal, the bond cannot be self-consumed when processing silicon carbide, and the edge will continue to emerge The effect is poor, there is no self-sharpening, and it is easy to cause grinding wheel clogging, workpiece burns, slivers and other problems during grinding, and it is impossible to obtain high-quality processing quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A composite bond grinding wheel for silicon carbide crystal thinning, its components include by weight percentage: 25% diamond abrasive, 27% polytetrafluoroethylene resin powder, 10% cerium oxide, 36% pre-alloyed powder, glycerol 2 %.

[0027] The composition of the pre-alloyed powder includes, by weight percentage: 45% copper powder, 30% tin powder, 12.5% ​​gallium, and 12.5% ​​silver powder.

[0028] The processing method of the pre-alloy powder: pass the copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, then put the mixture into a planetary ball mill for mechanical mixing and refinement treatment for 15 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 12 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.

[0029] A method for preparing a c...

Embodiment 2

[0035] A composite bond grinding wheel for silicon carbide crystal thinning, the components of which include by weight percentage: 28% diamond abrasive, 26% polytetrafluoroethylene resin powder, 5% cerium oxide, 40% pre-alloyed powder, and 1% paraffin.

[0036] The composition of the pre-alloyed powder includes, by weight percentage: 45% copper powder, 30% tin powder, 12.5% ​​gallium, and 12.5% ​​silver powder.

[0037] The processing method of the pre-alloy powder: pass the copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, then put the mixture into a planetary ball mill for mechanical mixing and refinement treatment for 15 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 12 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.

[0038] The preparation ...

Embodiment 3

[0044] A composite bond grinding wheel for silicon carbide crystal thinning, its components include by weight percentage: 20% diamond abrasive, 23% polytetrafluoroethylene resin powder, 10.5% cerium oxide, 45% pre-alloyed powder, 1.5% glycerol %.

[0045] The composition of the pre-alloyed powder includes, by weight percentage: 40% copper powder, 35% tin powder, 12.5% ​​gallium, and 12.5% ​​silver powder.

[0046] The processing method of pre-alloy powder: pass copper powder, tin powder and bismuth powder through 200# sieve five times, add gallium, and then put the mixture into a planetary ball mill for mechanical mixing and refining treatment for 18 hours to obtain the mixed powder. Powder heat treatment, the heat treatment process is: raise the temperature at a rate of 20°C / min to 300°C for 2 hours, then rise to 400°C at a rate of 5°C / min and hold for 15 hours, and then cool down to 25°C at a rate of 10°C / min to obtain a pre-alloy pink.

[0047] The preparation method of t...

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PUM

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Abstract

The invention provides a composite binder grinding wheel for silicon carbide crystal thinning, a preparation method and an application. The composite binder grinding wheel is prepared from the following raw materials of, by weight, 15%-45% of diamond abrasive, 15%-60% of pre-alloyed powder, 20%-45% of polytetrafluoroethylene, 3%-15% of cerium oxide and 0.5%-6% of a wetting agent. According to thecomposite binder grinding wheel for silicon carbide crystal thinning, the preparation method and the application, an alloy system used is Ga-Cu-Sn, the low-melting-point element of gallium is added into the alloy system, so that the forming temperature of the alloy powder is low, and the problem of heterogeneous forming of a resin metal binding agent is solved. Gallium metal is added to generate eutectic reaction to generate phases beta and delta with high gallium content and high brittleness, so that the conversion of a traditional alloy system from hard toughness to high brittleness is realized, and the self-sharpening property of a binding agent system is improved. The composite binding agent has the advantages of the metal binding agent and the advantages of a resin bonding agent, themetal binding agent forms a framework to improve strength and hardness, the resin powder increases elasticity of a grinding tool, impact resistance in the grinding process is reduced, and the surfacequality of a silicon carbide sheet is improved.

Description

technical field [0001] The invention relates to the field of superhard abrasives, in particular to a composite bond grinding wheel for silicon carbide crystal thinning, a preparation method and application. Background technique [0002] Wide-bandgap semiconductor materials represented by silicon carbide have outstanding advantages such as higher saturation drift speed and higher critical breakdown voltage, and are suitable for high-power, high-temperature, high-frequency and radiation-resistant applications. Countries around the world attach great importance to the research of SiC, and have invested a lot of manpower and material resources in active development. The United States, Europe, Japan, etc. have not only formulated corresponding research plans at the national level, but also some international electronics giants have also invested heavily in the development of SiC. Semiconductor device. [0003] Different from the low hardness and high brittleness of the first-gen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24D3/10B24D3/34B24D18/00C22C26/00C22C32/00
CPCB24D3/10B24D3/342B24D18/0009C22C26/00C22C32/0015
Inventor 赵延军王礼华张高亮钱灌文左冬华
Owner ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
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