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Manufacturing method of suction valve plate of vortex automobile air conditioner compressor

A technology for automotive air conditioners and suction valves, applied in the field of compressors, can solve the problems of low processing efficiency, high processing cost, and unsuitable for popularization and use

Inactive Publication Date: 2020-10-16
滁州市汊河之星高新技术研发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The scroll type automotive air-conditioning compressor has the advantages of high efficiency, compact structure, small size, and light weight, so it is widely used in automotive air-conditioning; among them, the performance of the compressor suction valve plays a crucial role in the overall machine The role of the compressor suction valve, and the excellent performance of the compressor suction valve mainly depends on the processing method of the suction valve and the processing blank; in the prior art, the compressor suction valve is processed by wire cutting with ordinary steel, which is The mechanical strength, mechanical hardness and smoothness of the suction valve plate processed by this method have certain defects, and the processing efficiency is low, and the processing cost is high, so it is not suitable for popularization and use.

Method used

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  • Manufacturing method of suction valve plate of vortex automobile air conditioner compressor

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Comparison scheme
Effect test

specific Embodiment 1

[0025] Such as figure 1 Shown, is the manufacturing method of the suction valve plate of a kind of scroll type automobile air-conditioning compressor of the present invention, adopts the method for powder metallurgy to carry out hot molding, and its steps are successively:

[0026] Step 1. Design material composition: use stainless steel powder as the main material, and use graphite powder, copper powder, and powder lubricant as auxiliary materials to mix evenly. Among them, the chemical composition of stainless steel powder is iron as the main material, carbon, nickel, molybdenum , chromium, manganese, silicon as auxiliary materials;

[0027] Step 2. Preheating: select the corresponding crucible and evenly coat talcum powder and water glass on its surface, add the mixture in step 1 which is preheated to 300°C after heating up, and continue to heat up until the mixture softens;

[0028] Step 3. Molding: install the designed mold in a vacuum hot press molding machine, and put ...

specific Embodiment 2

[0042] Such as figure 1 Shown, is the manufacturing method of the suction valve plate of a kind of scroll type automobile air-conditioning compressor of the present invention, adopts the method for powder metallurgy to carry out hot molding, and its steps are successively:

[0043] Step 1. Design material composition: use stainless steel powder as the main material, and use graphite powder, copper powder, and powder lubricant as auxiliary materials to mix evenly. Among them, the chemical composition of stainless steel powder is iron as the main material, carbon, nickel, molybdenum , chromium, manganese, silicon as auxiliary materials;

[0044] Step 2. Preheating: select the corresponding crucible and evenly coat talcum powder and water glass on its surface, add the mixture in step 1 which is preheated to 600°C after heating up, and continue to heat up until the mixture softens;

[0045] Step 3. Molding: install the designed mold in a vacuum hot press molding machine, and put ...

specific Embodiment 3

[0058] Such as figure 1 Shown, is the manufacturing method of the suction valve plate of a kind of scroll type automobile air-conditioning compressor of the present invention, adopts the method for powder metallurgy to carry out hot molding, and its steps are successively:

[0059] Step 1. Design material composition: use stainless steel powder as the main material, and use graphite powder, copper powder, and powder lubricant as auxiliary materials to mix evenly. Among them, the chemical composition of stainless steel powder is iron as the main material, carbon, nickel, molybdenum , chromium, manganese, silicon as auxiliary materials;

[0060] Step 2. Preheating: select the corresponding crucible and evenly coat talcum powder and water glass on its surface, add the mixture in step 1 which is preheated to 450°C after heating up, and continue to heat up until the mixture softens;

[0061] Step 3. Molding: install the designed mold in a vacuum hot press molding machine, and put ...

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Abstract

The invention discloses a manufacturing method of a suction valve plate of a vortex automobile air conditioner compressor. Thermal compression molding is carried out through a powder metallurgy method. The manufacturing method comprises the following steps of 1, designing material composition: taking stainless steel powder as a main material, taking graphite powder, copper powder, a powder lubricant as auxiliary materials, and evenly mixing the main material and the auxiliary materials; 2, selecting a corresponding crucible, uniformly coating the surface of the crucible with talcum powder andwater glass, heating the crucible, adding the mixture obtained in the step 1 and preheated to 300-600 DEG C, continuously heating the crucible until the mixture is softened; 3, conducting molding: conducting vacuum thermal compression molding to obtain a green blank; 4, conducting sintering, vacuum quenching and tempering treatment on the green blank obtained in the step 3; 5, conducting rough machining to obtain a rough finished product; 6, conducting copious cooling and nitrogen treatment; and 7, conducting finish machining. Through the manufacturing method, the mechanical strength, mechanical hardness and smoothness of the compressor suction valve plate are improved, the machining accuracy of the compressor suction valve plate is improved, the machining cost is reduced, and the actual application requirements are met.

Description

technical field [0001] The invention relates to a method for manufacturing a suction valve plate of a scroll-type automobile air-conditioning compressor, belonging to the technical field of compressors. Background technique [0002] The air-conditioning compressor is the heart of the automobile air-conditioning refrigeration system, which plays the role of compressing and transporting refrigerant vapor; the compressor is divided into two types: fixed displacement and variable displacement. Among them, the displacement of the fixed-displacement compressor increases proportionally with the increase of the engine speed. It cannot automatically change the power output according to the cooling demand, and has a relatively large impact on the engine fuel consumption. Its control is generally By collecting the temperature signal of the air outlet of the evaporator, when the temperature reaches the set temperature, the electromagnetic clutch of the compressor is released, and the co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F5/00B22F1/00B22F3/14B22F3/24
CPCB22F5/00B22F3/14B22F3/24B22F2003/248B22F2003/247B22F2998/10B22F1/10
Inventor 王小燕
Owner 滁州市汊河之星高新技术研发有限公司