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Carbon source for refractory material and preparation method thereof

A refractory material and carbon source technology, applied in the field of refractory materials, can solve the problems of large density difference between nano-carbon and matrix materials, reduced thermal shock resistance and slag resistance, and uneven thermal conductivity, so as to improve the resistance to molten steel and Improve slag erosion performance, improve thermal shock resistance, and improve mechanical properties

Pending Publication Date: 2020-12-18
WUHAN UNIV OF SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the large specific surface area and high surface energy of nanocarbons, agglomeration is prone to occur during synthesis and storage. Uneven thermal conductivity, resulting in reduced thermal shock resistance, slag resistance, and shortened service life
In addition, the price of nanocarbon also limits its application in practical production
[0005] In order to solve the problems of high carbon content and uneven dispersion of existing carbon-containing refractory materials, it is urgent to develop a new type of nano-carbon source

Method used

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  • Carbon source for refractory material and preparation method thereof
  • Carbon source for refractory material and preparation method thereof
  • Carbon source for refractory material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] The carbon-coated magnesia particles prepared by the gas phase method are used as raw materials. The preparation method is to place the magnesia particles in a high-temperature furnace and raise the temperature to 900°C, and then pass the mixed gas of acetylene and nitrogen (the content of acetylene is 20%) into the cavity. , and reacted for 4 hours to prepare carbon-coated magnesia carbon source (the carbon content is about 1%, and the thickness of the carbon layer is about 15nm).

[0044] Depend on figure 1(a. magnesia raw material; b. magnesia after carbon coating; c. carbon shell: residue after hydrochloric acid treatment of carbon-coated magnesia) shows that the carbon-coated magnesia prepared in this example The magnesia carbon source maintains the basic morphology of the raw material, and the residue after hydrochloric acid treatment is a hollow carbon shell, which is consistent with the magnesia carbon source of the raw material, which proves the uniformity of c...

Embodiment 2

[0057] The carbon-coated corundum particles were prepared by the gas phase method. The preparation method was to place the corundum particles in a high-temperature furnace and raise the temperature to 950 ° C, and pass the mixed gas of acetylene and nitrogen (the content of acetylene was 30%) into the cavity, and react for 6 hours. Preparation of carbon-coated corundum carbon source. The carbon content is about 4.9%, and the thickness of the carbon layer is about 40nm.

[0058] passed the test, by Figure 8 (a. corundum particles; b. corundum carbon source after carbon coating) shows that the carbon-coated corundum carbon source prepared in this example maintains the basic morphology of the raw material, indicating that the carbon-coated Uniformity.

[0059] Depend on Figure 9 (Carbon-coated corundum carbon source) The transmission electron microscope image shows that the thickness of the carbon shell uniformly coated on the surface of corundum particles is about 40nm, and...

Embodiment 3

[0063] The carbon-coated mullite particles are prepared by the gas phase method. The preparation method is to place the mullite particles in a high-temperature furnace and raise the temperature to 850 ° C, and pass the mixed gas of acetylene and nitrogen (the content of acetylene is 25%) into the cavity , reacted for 8h, and prepared carbon-coated mullite carbon source. The carbon content is about 5.1%, and the thickness of the carbon layer is about 25nm.

[0064] passed the test, by Figure 12 (a. mullite particles; b. mullite carbon source after carbon coating) shows that the carbon coated mullite carbon source prepared in this embodiment maintains the basic morphology of the raw material, The uniformity of the carbon coating is indicated.

[0065] Depend on Figure 13 (Mullite carbon source after carbon coating) shows that the thickness of the carbon shell uniformly coated on the surface of mullite particles is about 25nm, and has good crystallinity.

[0066] Depend on ...

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Abstract

The invention provides a carbon source for preparing a refractory material, the carbon source is composed of a powder raw material core and a nanocarbon outer layer, the thickness of the nanocarbon layer coating the surface of the powder raw material is 2-100nm, preferably 5-50nm, and the powder raw material is selected from magnesium oxide, aluminum oxide, mullite or clay. The invention also provides a preparation method of the carbon source for preparing the refractory material, which comprises the following steps: by using commercially purchased powder raw material particles as a raw material, preparing the carbon source coated with a nano-thickness carbon layer by using a vapor deposition method, a liquid phase method or a hot melting method. According to the nano carbon source with the shell-core structure, a nano-thickness carbon layer is uniformly coated on the surface of a refractory material raw material, so that high dispersion of carbon is realized, and the nano carbon source is suitable for various refractory materials including but not limited to magnesia-carbon bricks, alumina-carbon bricks, calcium-carbon bricks, magnesia-alumina-carbon bricks, clay-carbon bricks andkaolin-carbon bricks; the invention also provides other refractory material products prepared from one or more than two refractory material raw materials.

Description

technical field [0001] The invention relates to the technical field of refractory materials, in particular to a carbon source for preparing refractory materials and a preparation method thereof. Background technique [0002] Refractory materials refer to materials whose physical and chemical properties allow them to be used in high temperature environments. They are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields, and are used in the largest amount in the metallurgical industry. Among them, carbon-containing refractory materials are high-temperature composite materials made of oxides and carbon as the main raw materials, and carbon as the high-temperature bonding phase. Carbon-containing refractories are widely used in various parts of metallurgical furnaces due to their good high temperature resistance, slag resistance and thermal shock resistance. Common carbon-containing refractory materials in...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/628
CPCC04B35/66C04B35/6281C04B35/62884C04B35/62813C04B35/62805C04B35/62886C04B2235/422C04B2235/3463C04B2235/442C04B2235/3427C04B2235/3826C04B2235/3222C04B2235/3208C04B2235/3418C04B2235/349C04B2235/3206C04B2235/9676C04B2235/9607
Inventor 霍开富高标陈振东付继江李忠红
Owner WUHAN UNIV OF SCI & TECH