Anti-freezing saltpetering-resistant red mud baking-free brick and preparation method thereof

A technology of non-burning bricks and efflorescence resistance, which is applied in the field of building materials and resource recycling, can solve the problems of high content of alkaline compounds, less than 10% utilization rate, efflorescence, etc. , the effect of reducing the preparation cost and reducing the sensitivity

Active Publication Date: 2021-01-12
UNIV OF SCI & TECH BEIJING +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In 2018, the discharge of red mud in my country was close to 100 million tons, and the accumulated stockpile reached 500 million tons, but its utilization rate was less than 10%.
CN108793847A discloses a method that uses red mud and polyaluminum chloride waste residue as the main raw materials, and adds modified arsenic sandstone and other raw materials to produce red mud unburned bricks, and continuously adds sodium hydroxide during the modification of arsenic sandstone. Can lead to high levels of alkaline compounds in unburned bricks, which can cause serious efflorescence problems

Method used

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  • Anti-freezing saltpetering-resistant red mud baking-free brick and preparation method thereof
  • Anti-freezing saltpetering-resistant red mud baking-free brick and preparation method thereof
  • Anti-freezing saltpetering-resistant red mud baking-free brick and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0055] 1. Preparation of composite phase change materials

[0056] (1) Modification of fly ash:

[0057] 1) Take quantitative fly ash and roast in a high-temperature furnace at 600-800°C for 2-4 hours, dry in a drying oven, and cool to room temperature;

[0058] 2) Then add the roasted and cooled fly ash into the dilute acetic acid solution, stir for 2-4 hours, and wash the modified fly ash with deionized water until the solution is neutral;

[0059] 3) Finally, place the modified fly ash in a drying oven at 90-105° C. to dry to constant weight, and set it aside.

[0060] (2) The steps of fly ash adsorption phase change material:

[0061]1) heating the phase change material in a water bath at 50-70°C, and stirring for 0.5-1h;

[0062] 2) Then add the modified fly ash and stir together for 4-7 hours. After the modified fly ash is completely mixed with the phase change material, put the mixture in a drying oven to dry, cool and grind.

[0063] (3) Preparation of composite ph...

preparation example 1

[0077] Preparation Example 1 The composite phase change material is self-made, and its preparation method is as follows:

[0078] 1. Put stearic acid and lauric acid at a mass ratio of 1:1 in a constant temperature water bath with a water temperature of 70°C to fully melt, pour the melted mixture into a 250mL three-necked flask, and stir at high speed for 15 minutes;

[0079] 2. Then import the modified fly ash into a three-necked flask, and stir together with the phase change material for 5 hours to make it completely mixed, wherein the mass ratio of the phase change material to the modified fly ash is 4:5;

[0080] 3. Place the phase change material / modified fly ash composite material obtained in step 2 in a drying oven to dry, cool, and grind;

[0081] 4. Put bisphenol A, epichlorohydrin and organic solvent into the reaction kettle and stir to dissolve, wherein the molar ratio of bisphenol A and epichlorohydrin is 1:2; when the temperature rises to 50-75°C, add NaOH dropw...

preparation example 2

[0084] All the other are identical with preparation example 1, and difference is that the mass ratio of phase change material and modified fly ash is 3:5;

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Abstract

The invention relates to an anti-freezing saltpetering-resistant red mud-based baking-free brick and a preparation method thereof. The brick is prepared from the following raw material components: 20to 40 percent of red mud, 10 to 25 percent of power plant coal ash, 5 to 15 percent of electrolytic manganese slag, 20 to 30 percent of metallurgical slag, 5 to 9 percent of 42.5 Portland cement, 20 to 30 percent of graded coal gangue, 3 to 9 percent of excitant, 0.5 to 2 percent of modifier, 0.1 to 0.2 percent of naphthalene water reducer and 3 to 10 percent of composite phase change material microcapsule. The composite phase-change material microcapsule is prepared by taking modified fly ash as a supporting material to adsorb a phase-change material and then coating the phase-change materialwith organic resin. The composite phase change material microcapsules are added, so that the sensitivity of the baking-free brick to the temperature can be effectively reduced, and the expansion andcracking degrees of the baking-free brick in the freezing and thawing process are reduced. Based on the composite synergistic effect theory of various solid waste resources, the volcanic ash activityof solid waste such as power plant coal ash and metallurgical slag is fully excited, a crystalline or amorphous hydration product is formed, the internal pore structure of a matrix can be filled, Na <+> in the matrix is effectively cured, and saltpetering of the baking-free brick is inhibited.

Description

technical field [0001] The invention belongs to the field of resource recycling and the technical field of building materials, and in particular relates to an antifreeze and anti-pan-alkaline red mud-based unburned brick and a preparation method thereof. Background technique [0002] Red mud is a kind of highly alkaline solid waste produced in the process of producing alumina with bauxite as raw material, and its pH value is between 12.1 and 13.0. On average, 1.5-2.0 tons of red mud will be produced for every 1 ton of alumina produced. With the rapid development of the alumina industry, my country's red mud emissions continue to increase. In 2018, my country's red mud discharge was close to 100 million tons, and the accumulated stockpile reached 500 million tons, but its utilization rate was less than 10%. Because red mud contains a large amount of alkaline compounds and heavy metals, it is easy to cause serious environmental problems during the storage process, and using ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B20/10B28B13/06B28B11/24B28B3/00C04B111/20
CPCB28B3/00B28B11/247B28B13/06C04B20/1037C04B28/04C04B2111/00025C04B2111/2023C04B18/0409C04B18/144C04B18/08C04B18/14C04B18/12C04B22/143C04B22/145C04B22/149C04B22/148C04B22/068C04B22/064C04B2103/0071C04B20/02
Inventor 刘晓明李泽鹏汪政王亚光张未李勇
Owner UNIV OF SCI & TECH BEIJING
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