Copper-based brazing filler metal capable of accurately controlling using amount of brazing flux and good in brazing seam protection effect

A copper-based solder, precise control technology, applied in the direction of manufacturing tools, welding/cutting media/materials, welding media, etc., can solve the problems of increasing difficulties, hindering the plastic deformation of solder, polluting the environment, etc., and achieve good removal , promote fluidity, and have a large active area

A copper-based solder, precise control technology, applied in the direction of manufacturing tools, welding/cutting media/materials, welding media, etc., can solve the problems of increasing difficulties, hindering the plastic deformation of solder, polluting the environment, etc., and achieve good removal , promote fluidity, and have a large active area

CN113102915AActive Publication Date: 2021-07-13ZHENGZHOU UNIV

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  • Copper-based brazing filler metal capable of accurately controlling using amount of brazing flux and good in brazing seam protection effect

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] Prepare the copper-based brazing material described in the present invention that can accurately control the amount of flux and has a good protective effect on the brazing seam, including a copper-based brazing material inner wire and a protective film, and the protective film is coated on the outside of the copper-based solder inner wire, The chemical composition of the protective film includes by mass percentage: 10% of zinc phosphide powder treated with coupling agent, 5% of kyanite powder treated with coupling agent, 3% of glass fiber treated with coupling agent, 2.5% of nano silicon dioxide powder processed with coupling agent, 10% of boric anhydride powder processed with coupling agent, 20% of potassium fluoroborate powder processed with coupling agent, 5.5% of curing agent, and the balance is epoxy resin.

[0059] The cross-section of the copper-based solder inner wire in the vertical length direction is circular, with a diameter of 1.6 mm.

[0060] The chemical...

Embodiment 2

[0069] Prepare the copper-based brazing material described in the present invention that can accurately control the amount of flux and has a good protective effect on the brazing seam, including a copper-based brazing material inner wire and a protective film, and the protective film is coated on the outside of the copper-based solder inner wire, The chemical composition of the protective film includes: 11% of zinc phosphide powder treated with coupling agent, 6% of kyanite powder treated with coupling agent, 4% of glass fiber treated with coupling agent, 3% of nano silicon dioxide powder processed with coupling agent, 11% of boric anhydride powder processed with coupling agent, 23% of potassium fluoroborate powder processed with coupling agent, 6% of curing agent, and the balance is epoxy resin.

[0070] The cross-section of the copper-based solder inner wire in the vertical length direction is circular, with a diameter of 3.0 mm.

[0071] The chemical composition of the inn...

Embodiment 3

[0080] Prepare the copper-based brazing material described in the present invention that can accurately control the amount of flux and has a good protective effect on the brazing seam, including a copper-based brazing material inner wire and a protective film, and the protective film is coated on the outside of the copper-based solder inner wire, The chemical composition of the protective film includes: 12% of zinc phosphide powder treated with coupling agent, 7% of kyanite powder treated with coupling agent, 5% of glass fiber treated with coupling agent, 3.5% of nano silicon dioxide powder processed with coupling agent, 12% of boric anhydride powder processed with coupling agent, 25% of potassium fluoroborate powder processed with coupling agent, 6.5% of curing agent, and the balance is epoxy resin.

[0081] The cross-section in the vertical direction of the copper-based solder inner wire is elliptical, with a major axis length of 2.5 mm and a minor axis length of 1.75 mm.

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Abstract

The invention belongs to the field of welding materials, and particularly relates to copper-based brazing filler metal capable of accurately controlling the using amount of brazing flux and good in brazing seam protection effect. The copper-based brazing filler metal comprises a round or oval copper-based brazing filler metal inner wire and a protective film; the protective film is prepared from 10%-12% of zinc phosphide powder, 5%-7% of kyanite powder, 3%-5% of glass fibers, 2.5%-3.5% of nano silicon dioxide powder, 10%-12% of boric anhydride powder and 20%-25% of potassium fluoborate powder which are all treated by the aid of a coupling agent, 5.5%-6.5% of a curing agent and the balance epoxy resin. In the preparation process, the wire breakage phenomenon is avoided, the wettability of the brazing filler metal is high during brazing, and gaps between workpieces to be welded can be effectively filled; during brazing, the using amount of the brazing flux can be accurately controlled, and the problem that the using amount of the brazing flux is not enough during brazing or a large amount of the brazing flux is left after brazing is solved; during brazing, the protection effect on brazing seams is good, the protection layer is easy to remove, the brazing seams have few defects, and the strength is high.

Description

technical field [0001] The invention belongs to the technical field of welding materials, in particular to a copper-based solder that can precisely control the amount of flux and has a good protective effect on brazing seams. Background technique [0002] With the rapid development of industrial technologies such as automobiles, microelectronics, electrical appliances, tools, refrigeration, exploration, tunneling, aerospace, etc., brazing technology has been widely used in these fields due to its unique advantages. For copper alloys, copper-based solder is required for brazing. Generally, copper-based solder is used in conjunction with flux. Flux is used to remove the oxide film on the surface of the base metal and protect the brazed joint from oxidation. [0003] At present, there are two types of copper-based solders commonly used: solid solder and cored solder. During the preparation and use, there are the following technical problems: [0004] (1) When using solid coppe...

Claims

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Application Information

Patent Timeline
13 Jul 2021
Publication
CN113102915A
IPC
B23K35/30; B23K35/40
CPC
B23K35/302; B23K35/40
Inventors
刘胜新; 陈永