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A method for preparing high-purity and high-transparency alon ceramics by a solution combustion synthesis method

A technology of solution combustion and synthesis, which is applied in the field of ceramic powder preparation, can solve the problems of powder lattice distortion, unfavorable industrial production, high solid solution temperature, etc., to increase the contact area, improve production efficiency, and increase the particle size of the powder. small effect

Active Publication Date: 2022-07-05
UNIV OF SCI & TECH BEIJING
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

High-temperature solid phase has high requirements for AlN, requiring high-purity ultra-fine powder, high solid solution temperature, and long time. The prepared AlON powder is severely agglomerated, which is not conducive to subsequent sintering; the control of self-propagating high-temperature synthesis process parameters is difficult, and the repeatability is poor. The nitrogen pressure needs to be strictly controlled, the raw materials are difficult to react, and the product has many impurities, which is not conducive to industrial production; the sol-gel method can be used to prepare AlON powder with high purity and small particle size, but the disadvantage is that the process conditions are harsh and the synthesis cycle is long. , and the cost of raw materials is high, which is not conducive to industrial production; the preparation of AlON by carbothermal reduction method is simple, low in cost, and the prepared ceramics have good light transmittance, which is very suitable for industrial production
The disadvantage is that the preparation process is more complicated, and the particle size of AlON powder is large, and it needs to be milled to the nanometer level. Ball milling will cause the lattice distortion of the powder and increase the defect concentration, thereby affecting the optical properties after sintering.
The efficient preparation of AlON transparent ceramics can be achieved by simple and economical sintering at atmospheric pressure. The rapid preparation of AlON transparent ceramics by this method has not been reported yet

Method used

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  • A method for preparing high-purity and high-transparency alon ceramics by a solution combustion synthesis method
  • A method for preparing high-purity and high-transparency alon ceramics by a solution combustion synthesis method

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Effect test

Embodiment 1

[0036] Weigh 1 mol of aluminum nitrate nonahydrate, 0.5 mol of glucose, 0.8 mol of urea, 0.5 mmol of yttrium nitrate, and 0.1 mmol of lanthanum nitrate, and then add an appropriate amount of deionized water to dissolve. The mixed solution is heated and stirred continuously, a large amount of gas is released during the heating process, the gel is continuously expanded and the combustion reaction occurs, and Al is obtained after combustion. 2 O 3 and a mixture of C. will get Al 2 O 3 The mixture of C and C was pulverized and passed through a 200-mesh sieve. The sieved precursor was kept at 1700°C for 1 hour under nitrogen to obtain an AlON product, and the obtained AlON was decarbonized in air at 800°C for 3 hours. The carbon-removed powder is dry-pressed under a pressure of 30MPa, and then cold-isostatically pressed under a pressure of 200MPa. The pressed green body is sintered at 1950 °C for 20 hours under a nitrogen atmosphere in a graphite furnace at atmospheric pressure ...

Embodiment 2

[0038]Weigh 1 mol of aluminum nitrate nonahydrate, 0.4 mol of glucose, 0.9 mol of urea, 0.5 mmol of yttrium nitrate, 0.3 mmol of magnesium nitrate, and 0.1 mmol of calcium nitrate, and then add an appropriate amount of deionized water to dissolve. The mixed solution is heated and stirred continuously, a large amount of gas is released during the heating process, the gel is continuously expanded and a combustion reaction occurs, and Al is obtained after combustion. 2 O 3 and a mixture of C. Al will be obtained 2 O 3 The mixture of C and C was pulverized and passed through a 200-mesh sieve. The sieved precursor was kept at 1680°C for 2 hours under nitrogen to obtain an AlON product, and the obtained AlON was decarbonized in air at 850°C for 3 hours. The carbon-removed powder was dry-pressed under a pressure of 30 MPa, followed by cold isostatic pressing under a pressure of 200 MPa. The pressed green body was sintered at 1900°C for 20 hours under nitrogen atmosphere in a grap...

Embodiment 3

[0040] Weigh 1 mol of aluminum nitrate nonahydrate, 0.5 mol of glucose, 0.8 mol of urea, 0.5 mmol of magnesium nitrate, and 0.1 mmol of boric acid, and then add an appropriate amount of deionized water to dissolve. The mixed solution is heated and stirred continuously, a large amount of gas is released during the heating process, the gel is continuously expanded and a combustion reaction occurs, and Al is obtained after combustion. 2 O 3 and a mixture of C. Al will be obtained 2 O 3 The mixture of C and C was pulverized and passed through a 200-mesh sieve. The sieved precursor was kept at 1700°C for 2 hours under nitrogen to obtain an AlON product, and the obtained AlON was decarbonized in air at 800°C for 5 hours. The carbon-removed powder was dry-pressed under a pressure of 30 MPa, followed by cold isostatic pressing under a pressure of 200 MPa. The pressed green body is sintered at 1900°C for 20 hours under nitrogen atmosphere in a graphite furnace, and AlON transparent...

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Abstract

A method for preparing high-purity and high-transparency AlON ceramics by a solution combustion synthesis method belongs to the technical field of ceramic powder preparation. The technological process is as follows: (1) weigh water-soluble aluminum salt, water-soluble organic matter, organic fuel, oxidant, metal nitrate or inorganic acid, then pour an appropriate amount of deionized water, and stir to dissolve the compound completely; (2) mix the solution Al is obtained after the combustion reaction occurs at a temperature of 100‑600℃ 2 O 3 and C mixture; (3) react the precursor in a nitrogen atmosphere at 1300-1800 ℃ for 0.1-10 hours to obtain AlON powder; (4) decarbonize the obtained AlON powder at 500-900 ℃ in air for 0.1-10 10 hours; (5) pressing the AlON powder into a shape, followed by cold isostatic pressing; (6) keeping the green body at 1800-2000° C. under a nitrogen atmosphere for 1-20 hours; (7) sintering the transparent ceramic transparent The rate can reach 80%, the grain size is between 100-250μm, and the Vickers hardness is 15-17GPa. The method has the advantages of simple process, low cost, small particle size of the powder after calcination, and can be directly dry-pressed without ball milling, and has industrial application value.

Description

technical field [0001] The invention belongs to the technical field of ceramic powder preparation, and relates to a method for preparing AlON ceramics with high purity and high light transmittance by a solution combustion synthesis method. Background technique [0002] Transparent aluminum oxynitride (AlON) ceramic material has excellent light transmittance in the visible light to mid-infrared wavelength range, and the theoretical light transmittance is as high as 85%. In addition to good optical properties, it also has good physical and chemical properties, and has a series of excellent properties such as high strength, high hardness, corrosion resistance and high temperature resistance. Therefore, it has important application prospects in the field of national defense, and can be used as missile windows and hood materials, radomes, tank observation windows, etc. [0003] The preparation of high-performance transparent AlON ceramic materials is inseparable from powders wit...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/58C04B35/622C04B35/626C04B35/63C04B35/64
CPCC04B35/58C04B35/622C04B35/62605C04B35/6265C04B35/6303C04B35/64C04B2235/786C04B2235/9653
Inventor 吴昊阳秦明礼张一铭贾宝瑞王月隆张智睿曲选辉
Owner UNIV OF SCI & TECH BEIJING