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A self-repairing graphene composite titanium nano heavy-duty anti-corrosion material and its preparation and use method

A graphene composite, titanium nanotechnology, applied in anti-corrosion coatings, epoxy resin coatings, coatings, etc., can solve the problems of large cathode and small anode galvanic galvanic corrosion, difficulty in exerting corrosion inhibition effect, and limited amount of addition, etc. The effect of good corrosion inhibition effect, easy operation and simple use method

Active Publication Date: 2022-02-11
广州市上善纳米材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, graphene is a carbon negative electrode material, and the amount of addition is limited, otherwise it will easily cause the carbon cathode effect. When the coating is artificially damaged or accidentally damaged, it is very easy to catalyze corrosion with a large cathode and a small anode, which promotes the occurrence of corrosion.
In the prior art, the graphene-modified silicon-titanium nano heavy-duty anti-corrosion material greatly reduces the occurrence of this carbon cathode effect through the modification of graphene and the embedding of silicon-titanium nanomaterials, but it is still difficult to exert it when the coating is damaged. Excellent corrosion inhibition effect, so the performance index of cross-cut salt spray is its shortcoming, and the general cross-cut salt spray resistance time is only 1000-1500h

Method used

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  • A self-repairing graphene composite titanium nano heavy-duty anti-corrosion material and its preparation and use method
  • A self-repairing graphene composite titanium nano heavy-duty anti-corrosion material and its preparation and use method

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Experimental program
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Effect test

Embodiment 1

[0064] Preparation of corrosion inhibitors:

[0065] Hollow glass microspheres with a particle size of 1-20 μm are selected and heated to 300° C. by microwave. Place the heated glass microspheres in a minus 20°C freezer for 8 hours, and take them out to break holes.

[0066] Soak the glass microspheres after the hole breaking into the mixed solution of HEDP (hydroxyethylidene diphosphonic acid) and HPAA (hydroxyphosphonoacetic acid) The aqueous solution is mixed according to the mass ratio of 1:9), the mass ratio of the glass microspheres and the HEDP-HPAA mixed solution is 10:1, and the closed autoclave is heated to 120 ° C for 24 hours to fully absorb and saturate. Dry the treated glass microspheres in an oven at 120°C for 2 hours, and dry the water for later use.

[0067] Preparation of alumina-encapsulated silanol resin:

[0068] Dilute the silanol resin with alcohol to a viscosity of less than 100mpas, compound it with porous alumina in a dry environment, seal and evac...

Embodiment 2

[0085] Preparation of corrosion inhibitors:

[0086] Soak porous glass microspheres (with a particle size of 10-50 μm, a porosity of over 90%, and a pore size of 0.2-5 μm) into a mixture of HEDP (hydroxyethylidene diphosphonic acid) and HPAA (hydroxyphosphonoacetic acid) In the solution (obtained by mixing 60% HEDP aqueous solution and 60% HPAA aqueous solution at a mass ratio of 1:9), the closed autoclave was heated to 150°C for 24 hours under pressure to fully absorb and saturate. Dry the treated glass microspheres in an oven at 120°C for 2 hours, and dry the water for later use.

[0087] Preparation of alumina-encapsulated silanol resin:

[0088] Dilute the silanol resin with alcohol to a viscosity of less than 100mpas, compound it with porous alumina in a dry environment, seal and evacuate (vacuum degree maintains -0.06~-0.09mpa), and vacuumize for 120min, completely absorb the silanol resin and embed it in the porous in the pores of alumina. Wherein, the mass ratio of ...

Embodiment 3

[0095] The corrosion inhibitor prepared in Example 2, alumina encapsulating silanol resin and graphene-modified organic titanium nanopolymers are used to prepare self-repairing graphene composite titanium nano heavy-duty anti-corrosion materials, and the formula is as follows:

[0096] 40 parts of solvent-free bisphenol A epoxy resin, 6 parts of graphene-modified organic titanium nanopolymer, 7 parts of corrosion inhibitor, 5 parts of alumina-encapsulated silanol resin, 15 parts of 1800 mesh barium sulfate, 5 parts of 1800 mesh silicon carbide 1 part, 2 parts of dispersant (BYK110 of BYK), 0.5 part of leveling agent (BYK361N of BYK), 0.5 part of defoamer (VKDF417 of Changsha Petrochemical), coupling agent (Shanghai Tiger Polymer TECH7150) 1.5 parts, active diluent (692 of Anhui Xinyuan Chemical Industry) 3 parts.

[0097] The above-mentioned raw material components are dispersed and mixed uniformly at high speed to obtain a self-repairing graphene composite titanium nanometer ...

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Abstract

The invention relates to the technical field of anti-corrosion coatings, and provides a self-repairing graphene composite titanium nano heavy-duty anti-corrosion material and a preparation and use method thereof. The anti-corrosion material components provided by the present invention include solvent-free epoxy resin, graphene-modified organic titanium nanopolymer, corrosion inhibitor (open-hole glass microsphere sealing corrosion inhibitor and rust-reducing agent), aluminum oxide encapsulation silanol resin , ultrafine barium sulfate, silicon carbide, dispersant, leveling agent, defoamer, reactive diluent and coupling agent. The self-repairing graphene composite titanium nano heavy-duty anti-corrosion material provided by the present invention has good environmental adaptability, is suitable for various harsh corrosion environments such as acid-base salt corrosive immersion and steam mist, and especially has a good corrosion inhibition effect when the coating is damaged. When the coating is damaged, it can release self-polymerizing substances to form a protective layer to achieve the repair function. It can be widely used for long-term anti-corrosion in various corrosive environments, and at the same time greatly improves the wear resistance of the coating.

Description

technical field [0001] The invention relates to the technical field of anti-corrosion coatings, in particular to a self-repairing graphene composite titanium nano heavy-duty anti-corrosion material and its preparation and use method. Background technique [0002] Graphene has properties such as high specific surface area, fast electrical conductivity, excellent chemical stability, outstanding mechanical properties and high thermal conductivity, and is widely used in the field of coatings. Graphene can be used in coatings to prepare pure graphene coatings or graphene composite coatings. The former mainly refers to functional coatings in which pure graphene plays anti-corrosion and conductive functions on metal surfaces; the latter mainly refers to graphene and polymer resins. Compounding, and then preparing functional coatings with composite materials, graphene can significantly improve the performance of polymers, and graphene composite coatings have become an important appl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D163/00C09D5/08C09D7/61C09D7/65C09D7/63
CPCC09D163/00C09D5/08C09D7/61C09D7/65C09D7/63C09D7/70C08K2003/3045C08L83/04C08K3/30C08K3/34C08K3/042C08K9/12C08K5/5317C08K7/28C08K7/24
Inventor 马金华杨烁华
Owner 广州市上善纳米材料有限公司