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Method for preparing needle coke with low thermal expansion coefficient by combination of fluidized coking and delayed coking

A low thermal expansion coefficient, delayed coking technology, used in coking carbonaceous materials, coke ovens, multi-stage series-connected refining and cracking processes, etc. To deal with problems such as complex process, to achieve the effect of facilitating industrialization and application, and shortening the pretreatment process

Active Publication Date: 2021-12-31
CHINA UNIV OF PETROLEUM (EAST CHINA)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005]The present invention mainly solves the problems that the existing needle coke raw material pretreatment process is complex and the conventional delayed coking is difficult to ensure the orderly evolution of the mesophase structure

Method used

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  • Method for preparing needle coke with low thermal expansion coefficient by combination of fluidized coking and delayed coking
  • Method for preparing needle coke with low thermal expansion coefficient by combination of fluidized coking and delayed coking
  • Method for preparing needle coke with low thermal expansion coefficient by combination of fluidized coking and delayed coking

Examples

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Effect test

Embodiment 1

[0029] Get 1000g catalytic cracking tar (wherein sulfur content is 2.4%), take by weighing 30% hydrogen peroxide solution 177g according to the stoichiometric ratio that oxygen / sulfur ratio is 1, so that thiophene sulfur oxidation in raw material oil becomes sulfoxide; Hydrogen mixed with catalytic cracking tar enters the fixed bed reactor from the lower part, and MoO 3 Loaded on mesoporous Al 2 o 3 As a catalyst, the fixed-bed reaction temperature is set at 60°C, and the reaction time is set at 3 hours; the oil-water separation of the reacted product is carried out to obtain oxidized raw oil; the oxidized catalytic cracking tar is added to the fluidized coking reactor, and the load is selected. 3% MgO coke powder is used as the heat carrier, the fluidized coking temperature is set at 470°C, and the oil and gas residence time is 15s. In the subsequent fractionation tower, cut out the 350-500°C fraction; the solid content of this fraction is 12μg·g -1 , the S content is 0.4%...

Embodiment 2

[0032] Get 1000g catalytic oil slurry (wherein sulfur content is 3.3%, asphaltenes content 10.3%), according to the stoichiometric ratio that oxygen / sulfur ratio is 1.5, take by weighing tert-butyl peroxide 928g, so that thiophene sulfur is oxidized into Sulfone and sulfone; mix hydrogen peroxide and catalytic cracking tar and enter the fixed bed reactor from the bottom, use phosphotungstic acid as the catalyst, set the fixed bed reaction temperature to 80°C, and set the reaction time to 1.0h; The oxidized raw oil is obtained after tert-butanol is distilled from the product; the oxidized catalytic cracking tar is added to the fluidized coking reactor, coke powder loaded with 5% CaO is selected as the heat carrier, and the fluidized coking temperature is set at 480 °C, The oil and gas residence time is 25s. The oil and gas obtained from the top of the fluidized coking tower and the heat carrier are separated by cyclone. After the liquid phase product is condensed, it enters the ...

Embodiment 3

[0035] Get the subtractive four-line fraction (wherein sulfur content is 3.0%) of 1000g naphthenic crude oil, choose oxygen as oxygenant, oxygen and stock oil enter ebullating bed reactor from the bottom, with V 2 o 5 supported on mesoporous SiO 2 As a catalyst, the oxidation reaction temperature is set at 100 ° C, and the reaction time is 4.0 h to obtain oxidized feedstock oil; the oxidized feedstock oil is added to the fluidized coking reactor, and coke powder loaded with 5% Cs is selected as the heat carrier. The fluidized coking temperature is set at 490°C, and the oil and gas residence time is 10s. The oil and gas obtained from the top of the fluidized coking tower and the heat carrier are separated by a cyclone. 500°C fraction; the solid content of this fraction is 10μg·g -1 , the S content is 0.4%, the asphaltene content is 0%, and the 2-5 ring aromatic hydrocarbon content is 82%;

[0036] The fraction was subjected to pulse delayed coking to prepare green coke. Acco...

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Abstract

The invention relates to a method for preparing needle coke with a low thermal expansion coefficient by combination of fluidized coking and delayed coking, and belongs to the technical field of preparation of high-quality needle coke of a high-grade carbon material. The method comprises the following steps: by taking inferior aromatic-rich heavy oil which contains more catalyst solids and is high in asphaltene content and sulfur content as raw material oil, carrying out selective catalytic oxidation, then carrying out fluidization coking, and carrying out high-temperature low-temperature and high-pressure low-pressure alternate interconversion reaction on the obtained refined raw material in a delayed coking tower, so as to prepare green coke which is rich in needle-like mesophase optical textures. Through selective catalytic oxidation and fluidized coking processes, desulfurization, deliming, asphaltene removal and aromatic hydrocarbon enrichment of inferior heavy oil are realized at the same time, and the pretreatment process flow is greatly shortened; and a fluidized coking and delayed coking combined process is adopted, so that an intermediate phase optical structure rich in uniaxial orientation fine fibers is formed in green coke, a high-quality needle coke product with excellent performance is obtained after calcination, the ash content is less than or equal to 100 mu g.g<-1>, the true density is greater than or equal to 2.13 g / cm<3>, and the CTE measured at 25-600 DEG C is less than or equal to 1.0 * 10<-6 > / DEG C.

Description

technical field [0001] The invention relates to a method for preparing needle coke with a low coefficient of thermal expansion (CTE) by using heavy oil as a raw material through a combination of fluidized coking and delayed coking processes, and belongs to the technical field of preparation of high-quality needle coke made of advanced carbon materials. Background technique [0002] Needle coke is a porous solid with a silver-gray appearance and metallic luster, showing a fibrous or needle-like texture, with large and few pores and a slightly oval shape. Needle coke is a new type of carbon material developed with the research of carbonaceous mesophase. It has the characteristics of high mechanical strength, large bulk density and true density, low thermal expansion coefficient, and small resistance. It is mainly used for high power And the preparation of ultra-high power electrodes and negative electrode materials for lithium-ion power batteries. [0003] Needle coke is a hi...

Claims

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Application Information

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IPC IPC(8): C10G55/04C10B55/00
CPCC10G55/04C10B55/00Y02E60/10
Inventor 娄斌刘东温福山师楠
Owner CHINA UNIV OF PETROLEUM (EAST CHINA)