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Contact reaction brazing process for connecting TZM alloy and graphite through pure zirconium layer

A technology of contact reaction and brazing process, which is applied in the direction of metal processing equipment, welding equipment, manufacturing tools, etc., can solve the problems of low joint strength, failure of adhesive connection, and use of difficult structural materials, etc., to achieve environmental protection and workpiece surface Low requirements, increased mechanical occlusal force, and easy compaction under pressure

Pending Publication Date: 2022-05-10
HEFEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For mechanical connection, it is necessary to pre-drill holes in the graphite workpiece, which is easy to cause stress concentration and peeling, and due to the low strength of graphite, these lead to low joint strength of mechanical connection, which is difficult to use as a structural material
For adhesive connection, the high porosity of graphite allows the liquid adhesive to penetrate the surface and improve the mechanical strength of the joint, but the adhesive connection faces problems such as failure at high temperature, making it impossible to use in high temperature environments
Diffusion welding is a more reliable process for connecting graphite and TZM alloys, but this welding method needs to provide high temperature and high pressure environment, long welding time, and high quality requirements for the welding surface
For example, in the patent document whose publication number is CN109048030A, an expensive spark plasma sintering furnace is used for diffusion welding, and the configuration cost is high.
In the patent document whose publication number is CN105397264A, a vacuum hot-press furnace is used to carry out direct diffusion welding of TZM alloy and graphite, but this method has higher requirements on the smoothness of the welding surface of the workpiece, and the required pressure is also larger and longer, time-consuming strenuous

Method used

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  • Contact reaction brazing process for connecting TZM alloy and graphite through pure zirconium layer
  • Contact reaction brazing process for connecting TZM alloy and graphite through pure zirconium layer
  • Contact reaction brazing process for connecting TZM alloy and graphite through pure zirconium layer

Examples

Experimental program
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Effect test

Embodiment 1

[0044]Take the TZM alloy, graphite and 200um zirconium foil samples to be welded, and use 120 mesh and 1000 mesh metallographic sandpaper to polish the TZM alloy and graphite welding surfaces in sequence, and finally clean all the samples ultrasonically in acetone for 30 minutes. The treated samples are assembled in the order of graphite, 200um zirconium foil, and TZM alloy from bottom to top. The specific assembly method is as follows: figure 1 As shown, according to the above assembly method, the misalignment of the sample can be prevented. Put the assembled workpiece into the furnace cavity of the air pressure sintering furnace, and evacuate it to less than 1*10 -3 Pa, after filling with argon gas, make the pressure in the furnace reach 0.5MPa, and maintain the pressure in the furnace, raise the vacuum pressure furnace from 20°C to 1000°C at a rate of 20°C / min, and then keep it for 20 minutes to make the temperature in the furnace uniform , preventing the existence of temp...

Embodiment 2

[0046] Take the TZM alloy, graphite and 200um zirconium foil samples to be welded, use 120-mesh, 1000-mesh metallographic sandpaper to polish the TZM alloy and graphite welding surfaces in turn, and finally clean the samples in acetone ultrasonically for 30 minutes. The processed samples are assembled in the order of graphite / 200um zirconium foil / TZM alloy from bottom to top, the specific assembly method is as follows figure 1 As shown, according to the above assembly method, the misalignment of the sample can be prevented. Put the assembled workpiece into the furnace cavity of the air pressure sintering furnace, and evacuate it to less than 1*10 -3 Pa. Fill with argon to make the pressure in the furnace reach 0.1 MPa, and maintain the pressure in the furnace. Raise the vacuum pressure furnace from 20°C to 1000°C at a rate of 20°C / min, and then keep it warm for 20 minutes to make the temperature in the furnace uniform and prevent the existence of temperature gradients. Then...

Embodiment 3

[0048] Take the TZM alloy, graphite and 200um zirconium foil samples to be welded, and use 120 mesh and 1000 mesh metallographic sandpaper to polish the TZM alloy and graphite welding surfaces in sequence, and finally clean all the samples ultrasonically in acetone for 30 minutes. The processed samples are assembled in the order of graphite / 200um zirconium foil / TZM alloy from bottom to top, the specific assembly method is as follows figure 1 As shown, according to the above assembly method, the misalignment of the sample can be prevented. Put the assembled workpiece into the furnace cavity of the vacuum pressure furnace, and evacuate it to less than 1*10 -3 Pa. Fill with argon to make the pressure in the furnace reach 1 MPa and maintain the pressure in the furnace. Raise the vacuum hot pressing furnace from 20°C to 1000°C at a rate of 20°C / min, and then keep it warm for 20 minutes to make the temperature in the furnace uniform and prevent the existence of temperature gradien...

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Abstract

The invention relates to the technical field of brazing, and discloses a contact reaction brazing process for connecting TZM alloy and graphite through a pure zirconium layer, which comprises the following steps: step 1, taking TZM alloy, graphite and Zr foil to be welded, polishing the surfaces to be welded by using abrasive paper, and ultrasonically cleaning the sample in an organic solution for 30 minutes; and 2, grooving the surface of the graphite in the step 1, and then sequentially putting Zr foil and TZM alloy into the grooves in the surface of the graphite so as to prevent the sample from being misplaced and prevent brazing filler metal from flowing out. And (3) the workpiece assembled in the step (2) is put into a furnace cavity of a vacuum air pressure sintering furnace, the furnace cavity is vacuumized to be lower than 1 * 10 <-3 > Pa, then argon is filled into the furnace cavity to reach the set pressure, and the temperature is increased to 1000 DEG C from 20 DEG C at the speed of 50 DEG C / min. According to the method, the requirement for the smoothness of the welding surface can be lowered by adding the zirconium middle layer, and the welding surface can be subjected to various treatments such as polishing, sand blasting and machining according to the requirements so as to increase the mechanical occlusal force.

Description

technical field [0001] The invention relates to the technical field of brazing, in particular to a contact reaction brazing process for connecting a TZM alloy and graphite with a pure zirconium layer. Background technique [0002] At present, TZM (molybdenum-titanium-zirconium) alloys have attracted extensive attention in many high-temperature applications due to their high melting point (2620 °C), low expansion coefficient, good mechanical properties at high temperatures, and excellent electrical and thermal conductivity, such as nuclear energy. , aerospace and X-ray targets and other fields. However, due to the high density, difficulty in processing and welding of TZM alloys, its further widespread application is limited. In addition, due to its low density, high wear resistance, excellent thermal conductivity, good ablation resistance, thermal shock resistance, fatigue resistance, corrosion resistance and other characteristics, graphite is also widely used in aerospace, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K1/008B23K1/19B23K1/20
CPCB23K1/008B23K1/19B23K1/20
Inventor 刘东光张鹏罗来马吴玉程
Owner HEFEI UNIV OF TECH
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