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Castlion electrode with low-carbon steel core wire

A technology of cast iron welding rod and low carbon steel, which is applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problems of incomplete metallographic structure and hardness, unsatisfactory welding joints, etc., and achieve low production cost, The effect of simple structure and easy access to raw materials

Inactive Publication Date: 2004-03-24
卢宏新
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This kind of electrode has the advantages of low unit cost and easy manufacture, but the metallographic structure and hardness of the weld after welding are not complete after normalizing, and the hardness after annealing cannot be compared with cast iron QT60-2, QT50-5, QT42-10 respectively. Matching, welded joints cannot meet the requirements of cast iron QT70-2

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Taking the production of product 333kg of the present invention and the required welding flux skin 100kg as an example, the used raw materials and the proportioning ratio of the welding flux skin are:

[0074] Reduced iron powder 32kg

[0075] Marble powder 17kg

[0076] Ilmenite 15kg

[0077] Ocher powder 6kg

[0078] Clay 5kg

[0079] Potassium ferrocyanide 2kg

[0080] Silver graphite 5kg

[0081] Ying graphite 4kg

[0082] Feldspar powder 3kg

[0083] Sodium carbonate 0.6kg

[0084] Aluminum powder 0.6kg

[0085] Zinc powder 0.3kg

[0086] Hematite 0.4kg

[0087] Gold powder 1kg

[0088] Sodium nitrite 0.55kg

[0089] Titanium dioxide 0.05kg

[0090] Water glass 7kg

[0091] Sodium hydroxide 0.5kg

[0092] Its preparation process is as follows:

[0093] 1. Preparation of welding core

[0094] The HO8 or HO8A low-carbon steel rolling discs are ...

Embodiment 2

[0099] Taking the production of product 333kg of the present invention and the required welding flux skin 100kg as an example, the used raw materials and the proportioning ratio of the welding flux skin are:

[0100] Reduced iron powder 30kg

[0101] Marble powder 20kg

[0102] Ilmenite 13kg

[0103] Ocher Powder 4kg

[0104] Clay 7.4kg

[0105] Potassium ferrocyanide 1kg

[0106] Silver graphite 6.5kg

[0107] Ying graphite 2kg

[0108] Feldspar powder 4.5kg

[0109] Sodium carbonate 0.4kg

[0110] Aluminum powder 0.8kg

[0111] Zinc powder 0.1kg

[0112] Hematite 0.6kg

[0113] Gold powder 0.8kg

[0114] Sodium nitrite 0.8kg

[0115] Titanium dioxide 0.1kg

[0116] Water glass 6kg

[0117] Sodium hydroxide 2kg

[0118] Its preparation process is exactly the same as that of Example 1

Embodiment 3

[0120] Taking the production of product 333kg of the present invention and the required welding flux skin 100kg as an example, the used raw materials and the proportioning ratio of the welding flux skin are:

[0121] Reduced iron powder 34kg

[0122] Marble powder 13kg

[0123] Ilmenite 17kg

[0124] Ochre powder 8kg

[0125] Clay 2kg

[0126] Potassium ferrocyanide 4kg

[0127] Silver graphite 3kg

[0128] Ying graphite 5kg

[0129] Feldspar powder 1kg

[0130]Sodium carbonate 0.7kg

[0131] Aluminum powder 0.3kg

[0132] Zinc powder 0.5kg

[0133] Hematite 0.2kg

[0134] Gold powder 1kg

[0135] Sodium nitrite 0.26kg

[0136] Titanium dioxide 0.02kg

[0137] Water glass 10kg

[0138] Sodium hydroxide 0.02kg

[0139] Its preparation process is exactly the same as that of Example 1.

[0140] According to the above principles, another kind of low carbon steel we...

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PUM

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Abstract

The present invention relates to a cast iron electrode with low-carbon steel core wire, and is characterized by that the extrior of the low-carbon steel core wire is covered with a layer of coating which is composed of 30-34% of reduced iron powder, 13-21% of marble flour, 13-17% of ilmenite, 4-8% of ocher powder, 2-8% of clay, 1-4% of potassium ferrocyanide and other 12 kinds of raw materials. Said electrode can meet requirements for welding several cast iron mother materials.

Description

technical field [0001] The invention belongs to the technical fields of welding rods, electrodes, materials and media for brazing, welding or cutting, and specifically relates to welding rods characterized by the composition and properties of materials. Background technique [0002] Iron castings are prone to various casting defects, high scrap rate, poor welding process performance, poor plasticity, and easy to form cracks under thermal stress and structural stress. When the cast iron is heated, if the cooling rate is slightly higher, cementite will be produced. The so-called white mouth, the hardness of the white mouth area is as high as HB800, equivalent to more than 5 times the hardness of cast iron, the white mouth area is not only hard but also brittle, resulting in cracks after welding. The content of sulfur and phosphorus in the chemical composition of cast iron is as high as 0.2%, which is 5 times that of ordinary low carbon steel. During welding, the sulfur and ph...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/24
Inventor 卢光杰卢宏新
Owner 卢宏新
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