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126results about How to "Consistent hardness" patented technology

Welding material for rapidly welding and repairing defects of large-scale grey iron casting and repairing method thereof

InactiveCN101850478AQuick Weld RepairEnhanced weld crack resistanceWelding/cutting media/materialsSoldering mediaExothermic reactionMetal
The invention discloses a welding material for rapidly welding and repairing defects of a large-scale grey iron casting, comprising the following components in percentage by weight: 33%-38% of Fe2O3, 27%-30% of Al, 1.4%-1.6% of Na2CO3, 4%-6% of Na2B4O7, 4%-6% OF CaF2 and 7%-10% of CaO7, wherein when the material is used for a large-scale HT150 grey iron casting, the material further comprises 4%-5% of G, 7%-10% of pig iron and 5%-8% of SiO2; when the material is used for a large-scale HT200 grey iron casting, the material further comprises 4%-5% of G, 7%-10% of pig iron, 4%-6.5% of 75 Si-Fe, 0.5%-3.2% of Ni and 0.1%-0.5% of Bi, based on the total weight of 100%; and when the material is used for a large-scale HT250 grey iron casting, the material further comprises 3%-4% of G, 6%-10% of pig iron, 4%-6% of 75 Si-Fe, 0.5%-3.2% of Ni, 0.1%-0.5% of Bi, 0.5%-1.8% of Ti, 1.8%-2.4% of 60Si-Ca and 0.5%-3.2% of Al2O3, based on the total weight of 100%. The invention discloses a method for rapidly welding and repairing defects of the large-scale grey iron casting, comprising the following steps: filling the welding material into a space formed by a groove and a dam, leading the welding material to carry out an exothermal reaction, slowly cooling, and removing the metal which is higher than the surface of the casting in a welding area. By using the material and the method of the invention, rapidly welding and repairing the defects of the large-scale grey iron casting can be achieved at room temperature.
Owner:XIAN UNIV OF TECH

Grinding technique for forging non-corrodible steel knife

The invention discloses a process for forging and grinding stainless steel, which comprises the following steps: (1) subjecting a cutter blank having a cross-section forged to taper shape; (2) primarily coarse-grinding a recessed arc surface at the middle part of a cutting tool by an edge formed by the end face and the circumference of a grinding wheel of a water mill machine; (3) secondarily coarse-grinding a blade edge by the end face of the grinding wheel of the water mill machine; (4) thirdly coarse-grinding the back of the cutting tool by the end face of the grinding wheel of the water mill machine; (5) primarily fine-grinding the recessed surface at the middle part of the cutting tool by the end face of a rubber grinding wheel of the water mill machine; (6) secondarily fine-grinding the blade edge by the end face of the rubber grinding wheel of the water mill machine; and (7) thirdly fine-grinding the back of the cutting tool by the end face of the grinding wheel. In the coarse grinding process, the temperature of the cutting tool is not larger than 200 DEG C, and the rigidity is unlikely to decrease after grinding. Compared with prior manual production, the mechanized process can ensure uniform surface lines, thickness and rigidity of the cutting tool, stable product quality, low rejection rate, simplified process, and greatly improved production efficiency.
Owner:CHONGQING DENGSHI KITCHENWARE MFR

Automatic double-Z-axis electric spark deposition device and method

The invention discloses an automatic double-Z-axis electric spark deposition device and method. A first alternating-current servo motor, a second alternating-current servo motor and a fourth alternating-current servo motor in the X-axis direction, the Y-axis direction and the Z1-axis direction are controlled to move so as to drive an electrode to move to a machining starting point of a workpiece surface; when a third alternating-current servo motor runs, a Z2-axis ram descends so as to ensure that the squeezing force of a rotary deposition gun on the workpiece is equal to a preset value; the first, second and fourth alternating-current servo motors run, and a movement orbit of the workpiece surface is formed by rotating the rotary deposition gun; the height of the electrode is adjusted according to a real squeezing force value measured by a force transducer, wherein when the squeezing force is greater than the upper difference of the preset value, the third alternating-current servo motor is reversed to drive the Z2-axis ram to ascend so as to drive the rotary deposition gun and the electrode to ascend, and when the squeezing force is smaller than the lower difference of the preset value, the third alternating-current servo motor rotates forward to drive the Z2-axis ram to descend; and the elevation movement in the Z2-axis direction is only related to the squeezing force, a deposition layer is more continuous, and the thickness of the deposition layer is more uniform.
Owner:CHANGZHOU XIAOGUO INFORMATION SERVICES

Pit-type nitriding furnace

The invention relates to a pit-type nitriding furnace. The pit-type nitriding furnace comprises a furnace shell, a furnace cover, an inner furnace container and a wind guide barrel. The inner furnace container is arranged inside the furnace shell. The wind guide barrel with the two ends open is hung in the inner furnace container. A tripod is arranged between the wind guide barrel and the inner furnace container for supporting. The bottom of the inner furnace container is an arc surface. A furnace container bottom board is arranged at the position where the bottom of the inner furnace container and an inner furnace container body are connected and is provided with holes. A draught fan is fixed in the middle of the upper end of the furnace cover. A cooling water tank is arranged between the draught fan and the furnace cover. A heat collection box is fixed to the lower end of the furnace cover. The draught fan is connected with a blade through a shaft penetrating through the heat collection box. The draught fan is arranged on the furnace cover, the wind guide barrel is arranged inside the inner furnace container, and the draught fan and the inner furnace container are matched, so that gas is emitted and circulates from bottom to top and heat inside the furnace is distributed more uniformly. The tripod is arranged between the wind guide barrel and the inner furnace container and further improves the intensity of the inner furnace container, and the inner furnace container can be effectively prevented from deforming.
Owner:浙江长兴天盛工业炉有限公司

Method for manufacturing seamless ring and special heat treatment system thereof

ActiveCN101831537AInconsistent quality performanceConsistent quality performanceFurnace typesHeat treatment furnacesHardnessContinuous flow
The invention discloses a method for manufacturing a seamless ring and a special heat treatment system thereof. The manufacturing method comprises four continuous flows of ring rolling, metal working, heat treatment and finish machining, wherein the heat treatment flow comprises three processes of heating, quenching and tempering. The quenching process of the heat treatment flow comprises the steps of: (1) opening a vortex generator which is positioned at the bottom of a quenching tank, wherein the quenching liquid in the quenching tank forms stable vortex; and (2) lifting the seamless ring out of a split track furnace and putting the seamless ring into the quenching tank for quenching. In the method for manufacturing the seamless ring and the special heat treatment system, the vortex generator is opened first before the seamless ring is quenched, and when stable vortex which moves at a constant speed is formed in the quenching tank, a heated workpiece is put into the quenching tank, so that inconsistent quality performance of the seamless ring due to the inconsistency of the concentration and temperature of the quenching liquid is avoided. Therefore, the consistency of the surface hardness and core hardness of the seamless ring and the consistency of the overall hardness can be guaranteed.
Owner:CHANGZHOU SHUANGQIANG MASCH MFG CO LTD

Production method of flame-retardant fiber board

The invention discloses a production method of a flame-retardant fiber board and relates to the technical field of preparation of refractory materials. The flame-retardant fiber board is prepared from the following raw materials in parts by weight: 100-120 parts of aluminium silicate fiber, 9-12 parts of silicon-aluminium sol, 12-15 parts of ethyl orthosilicate and 8-10 parts of additive. The production method of the flame-retardant fiber board comprises the following operation steps: weighing the raw materials according to the parts by weight, putting the raw materials into a thick liquid making machine, adding water and stirring for obtaining cotton pulp, preparing the cotton pulp into a board blank by adopting a vacuum moulding machine, putting the board blank into a drying chamber, and drying at the temperature of 100-140 DEG C until moisture content is lower than 8%, so that the flame-retardant fiber board is obtained. Compared with the prior art, the flame-retardant fiber board obtained by adopting the production method disclosed by the invention has low volume-weight, the hardness of the surface is consistent with that of the interior, the flame-retardant fiber board is applicable to processing of various finished products by virtue of mechanical equipment, and the finished products processed by adopting the flame-retardant fiber board is high in dimension accuracy.
Owner:LIUZHOU YITING TRADE

Automatic double-Z-axis electric spark deposition device and method

The invention discloses an automatic double-Z-axis electric spark deposition device and method. A first alternating-current servo motor, a second alternating-current servo motor and a fourth alternating-current servo motor in the X-axis direction, the Y-axis direction and the Z1-axis direction are controlled to move so as to drive an electrode to move to a machining starting point of a workpiece surface; when a third alternating-current servo motor runs, a Z2-axis ram descends so as to ensure that the squeezing force of a rotary deposition gun on the workpiece is equal to a preset value; the first, second and fourth alternating-current servo motors run, and a movement orbit of the workpiece surface is formed by rotating the rotary deposition gun; the height of the electrode is adjusted according to a real squeezing force value measured by a force transducer, wherein when the squeezing force is greater than the upper difference of the preset value, the third alternating-current servo motor is reversed to drive the Z2-axis ram to ascend so as to drive the rotary deposition gun and the electrode to ascend, and when the squeezing force is smaller than the lower difference of the preset value, the third alternating-current servo motor rotates forward to drive the Z2-axis ram to descend; and the elevation movement in the Z2-axis direction is only related to the squeezing force, a deposition layer is more continuous, and the thickness of the deposition layer is more uniform.
Owner:CHANGZHOU XIAOGUO INFORMATION SERVICES

Integral abrasion resistant anti-ageing comb-shaped carrier roller for belt conveyer

InactiveCN105858113AExcellent contact sports performanceImprove sealingRollersAdhesive beltEngineering
The invention discloses an integral abrasion resistant anti-ageing comb-shaped carrier roller for a belt conveyer. The integral abrasion resistant anti-ageing comb-shaped carrier roller comprises a carrier roller shaft, a carrier roller cylinder and an outer ring, wherein bearings are mounted at the two ends of the carrier roller shaft; the bearings are wrapped with the carrier roller cylinder; the carrier roller cylinder rotates around the carrier roller shaft; the outer ring fixed outside the carrier roller cylinder is an integral rubber comb-shaped ring; sealing parts are arranged outside the bearings; crests of comb-shaped ripples of the integral rubber comb-shaped ring are circular horns; cross sections of the ripples are isosceles triangles; a plurality of groups of comb-shaped ripples are formed on the integral rubber comb-shaped ring; and each group has 2 to 5 ripples. According to the integral abrasion resistant anti-ageing comb-shaped carrier roller for the belt conveyer, the carrier roller shaft, the bearings, the sealing parts, the carrier roller cylinder and the integral rubber comb-shaped ring are manufactured or purchased according to size and precision requirements, and then, all the parts are assembled into the integral abrasion resistant anti-ageing comb-shaped carrier roller for the belt conveyer; the outer layer is an integral structure, so that the defect that once one external part is damaged, the other external parts are damaged is avoided; and the structure is reasonable, the stress is uniform, a belt is not damaged, the sealing performance is good, the integral abrasion resistant anti-ageing comb-shaped carrier roller is abrasion resistant, corrosion resistant and anti-ageing, the service life is long, the cost is low, and the changing and utilization are convenient.
Owner:云南小龙潭矿务局有限责任公司机修分公司
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