Carbapenem compound crystals and injection preparations

a technology of compound crystals and crystals, which is applied in the field of compound crystals and injection preparations of carbapenem, can solve the problems of increasing production costs, amorphous and chemically unstable carbapenem compound or a salt thereof formed by freeze-drying into a powdery charged preparation, and the salt thereof cannot be easily crystallized

Inactive Publication Date: 2006-02-23
EISAI CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0120] 250 mg carbapenem hydrochloride was dissolved in 10 mL distilled water for injection to prepare an aqueous injection. The pH value of this aqueous injection was 5.04.
[0121] As the injection to be dissolved just before use, a freeze-dried preparation was prepared in the following manner. 3.5 g carbapenem hydrochloride, 456 mg sodium chloride and 2.815 g lactose were dissolved in 250 mL distilled water for injection. This solution was introduced into 2 mL glass vials (0.25 ml / vial), which were then semi-capped with rubber stoppers and freeze dried for 1 day. After it was confirmed that the samples were dried, the vials were fully capped and bound with aluminum caps.
[0122] As the powdery charged preparation of the amorphous raw medicine, a carbapenem hydrochloride compound prepared in the method described in JP-A 8-73462 was used.

Problems solved by technology

The carbapenem compound or a salt thereof is known to have a strong and wide antimicrobial spectrum ranging from Gram negative to positive bacteria, but there is a problem with stability thereof in the human body and with safety in the human body owing to its toxicity.
However, this carbapenem compound or its hydrochloride is unstable in solution, and the degradation thereof is promoted under heating conditions, so it is hardly formed into a liquid injection.
Further, the carbapenem compound or a salt thereof which was formed by freeze-drying into a powdery charged preparation is amorphous and chemically unstable.
Further, because the carbapenem compound or a salt thereof could not easily be crystallized by techniques at that time, it was finally purified by reverse phase silica gel column chromatography to give an amorphous product.
In such column purification, however, a large amount of solvent is used to increase production costs and to make industrial large-scale treatment difficult, and further there are many problems such as possible pyrolysis in concentration of fractions, residual solvent, waste liquor, and environmental pollution resulting from solvent evaporation.
In addition, this amorphous substance is instable in solution, so the degradation thereof is promoted under heating conditions, thus making pharmaceutical manufacturing problematic.

Method used

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  • Carbapenem compound crystals and injection preparations
  • Carbapenem compound crystals and injection preparations
  • Carbapenem compound crystals and injection preparations

Examples

Experimental program
Comparison scheme
Effect test

example 1-1

(+)-(1R,5S,6S)-6-[(R)-1-Hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylic acid monohydrochloride trihydrate

[0095] Reductive de-protection of p-nitrobenzyl (1R,5S,6S)-6-[(R)-1-hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylate monoxalate (29.0 g; free form, 23.11 g, 42.3 mmol) was carried out in 2 steps as follows.

[0096] p-Nitrobenzyl (1R,5S,6S)-6-[(R)-1-hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylate monoxalate (14.5 g), 20% palladium hydroxide-carbon (3.08 g, 50% wet material) and H2O (333.5 mL) were introduced into a 500 mL four-necked flask equipped with a pH stat and a stirrer, and then suspended and stirred under cooling on a water bath (10° C.). After replacement by nitrogen was conducted 3 times, the mixture was vigorously stirred for 2.5 ho...

example 1-2

(+)-(1R,5S,6S)-6-[(R)-1-Hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylic acid monohydrochloride trihydrate (conversion of monohydrate to trihydrate)

[0101] 1500 g aqueous solution of 174.4 g (free form, 150 g) of (+)-(1R,5S,6S)-6-[(R)-1-hydroxyethyl]]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylic acid monohydrochloride monohydrate was introduced into a 10 L four-necked flask, and 1766 g of 2-propanol was added dropwise over 1 hour to this solution under stirring and cooling at 10° C. After it was confirmed that precipitation of crystals was initiated, the sample was aged for 1 hour, and 2944 g of 2-propanol (i.e. 81.6% (v / v) aqueous IPA in a 4-fold excess amount relative to the aqueous solution) was added dropwise thereto over 1 hour. After aging for 1 hour, the precipitated crystals were collected by filtration and washed with 750 mL of ...

example 1-3

(+)-(1R,5S,6S)-6-[(R)-1-Hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thio-1-carbapen-2-em-3-carboxylic acid monohydrochloride monohydrate

[0102] Out of the solution (996.8 g) clarified by filtration with a glass filter (GA100) in Example 1-1, 849.1 g solution (free form: 10.79 g) was adjusted to pH 8.5 with 1 N aqueous sodium hydroxide, and the solution (871.4 g) was purified by applying it onto a resin (SP850) column (5 cmΦ×50 cm, flow rate of 50 mL / min, previously equilibrated with 0.05 M phosphate buffer). The column was charged with 20% aqueous methanol solution containing 0.05 M phosphate buffer, water and 1.0 equivalent of hydrochloric acid and then with 20% (v / v) aqueous methanol solution, and the resulting major fractions were stored overnight at 10° C. or less (yield, 81%). Out of the resulting solution (1985 g, containing 8.74 g free compound), 1621.1 g solution was concentrated into 125.2 g concentrate (containing 7.08 g fr...

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Abstract

The present invention provides carbapenem hydrochloride trihydrate crystals, which are chemically stable, easily purified and useful as antimicrobial agents, a process for producing them, and a powdery charged preparation for injection containing them. That is, it provides carbapenem hydrochloride trihydrate crystals having a powdery X-ray diffraction pattern containing lattice distances (d) of 9.0, 4.1 and 2.8 Å, a process for producing them, and a powdery charged preparation for injection containing them.

Description

[0001] This is a continuation of Ser. No. 09 / 979,679, filed Nov. 16, 2001, which was the national stage of International Application No. PCT / JP00 / 03642, filed Jun. 5, 2000, which International Application was not published in English.TECHNICAL FIELD [0002] The present invention relates to a salt of a carbapenem compound or hydrate crystals of the salt, a process for producing it, and a powdery charged preparation for injection. The carbapenem compound is useful as an antimicrobial agent and an antibiotic. PRIOR ART [0003] The carbapenem compound or a salt thereof is known to have a strong and wide antimicrobial spectrum ranging from Gram negative to positive bacteria, but there is a problem with stability thereof in the human body and with safety in the human body owing to its toxicity. [0004] However, JP-A 8-73462 discloses that the carbapenem compound, that is, (+)-(1R,5S,6S)-6-[(R)-1-hydroxyethyl]-1-methyl-2-[(2S,4S)-2-[(3R)-pyrrolidine-3-yl-(R)-hydroxymethyl]pyrrolidine-4-yl]thi...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C07D487/04A61K31/407A61P31/04C07D477/20
CPCC07D477/20A61K31/407A61P31/04
Inventor CHIBA, HIROYUKITSUJII, MASAHIKOKOIWA, ASTSUSHISAKURAI, SHINKAYANO, AKIOISHIZUKA, HIROYUKISAITO, HIROYUKINAKAMURA, TAIJUKUSHIDA, IKUOSUZUKI, YASUYUKIYOSHIBA, TAKAKOASHIZAWA, KAZUHIDESAKURAI, MASAHIROYAMAMOTO, EIICHI
Owner EISAI CO LTD
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