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Process for producing high-performance catalyst for hydrocracking

A hydrocracking and catalyst technology, which is applied in the direction of physical/chemical process catalysts, molecular sieve catalysts, chemical instruments and methods, etc., can solve the problems of short operation period, low acid center strength, and poor selectivity of medium oil, etc., so as to prolong the service life, Effect of improving nitrogen resistance performance and strong nitrogen resistance performance

Active Publication Date: 2009-04-08
胜帮科技股份有限公司
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AI Technical Summary

Problems solved by technology

[0005] The hydrocracking catalyst using only amorphous silica-alumina has strong nitrogen and water resistance, but the activity of the catalyst is low, it needs to be operated at a high reaction temperature, the operation period is short, and the product distribution changes greatly. To meet the needs of modern hydrogenation technology, amorphous silica-alumina and molecular sieves are usually used as cracking components of hydrocracking catalysts
[0006] Chinese patent CN1253988A disclosed a heavy hydrocarbon hydrocracking catalyst prepared by a co-gel method on May 24, 2000. The cracking component used is the modified Y-type molecular sieve reported by ZL96119840.0. The Y-type molecular sieve involved is Strong acid molecular sieve, the catalyst has high cracking activity, but the selectivity of medium oil is poor
[0007] Chinese patent CN1351124A disclosed on May 29, 2002 a high and medium oil selective hydrocracking catalyst prepared by the co-gel method. The molecular sieve used is a modified Y-type molecular sieve. This Y-type molecular sieve is an acid center The strength is low, and it is a molecular sieve of weak acid type, so the catalyst has low hydrocracking activity and high selectivity for medium oil
CN1253859A discloses a high and medium oil type hydrocracking catalyst, the catalyst contains 4-40% Y molecular sieve and 10-50% amorphous silicon aluminum and other components, because the molecular sieve of the catalyst is not resistant to nitrogen with low crystallinity The superhydrophobic Y molecular sieve, so the catalyst is not strong against nitrogen and can only be used in the hydrocracking process with pre-refining

Method used

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  • Process for producing high-performance catalyst for hydrocracking
  • Process for producing high-performance catalyst for hydrocracking

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] 1. Preparation of modified Y molecular sieve A.

[0036] (1) Add 160kg of industrial NH to the exchange tank 4 NO 3 (product of Liaoyang Petrochemical Company, purity > 99.5%) and 910kg deionized water, then add 100kg NaY molecular sieve (produced by Wenzhou Catalyst Factory, crystallinity is 100%, unit cell constant is 2.470nm, SiO2 2 / Al 2 O 3 The molar ratio is 5.1, Na 2 O content was 12.0 wt%), the temperature was raised to 90°C, exchanged for 1.0 hours under stirring conditions, filtered, and exchanged twice, the filter cake was washed with water until neutral, and dried to obtain Na 2 NH with O content of 2.2 wt% 4 NaY molecular sieve.

[0037] (2) Take NH 4 1.0kg of NaY molecular sieve was placed in a heat treatment furnace, the temperature was raised to 600°C in 1.5 hours, and treated at 600°C under a water vapor pressure of 0.15MPa for 2.0 hours, and the samples were taken out after cooling.

[0038] (3) get the molecular sieve sample 500g after the fir...

Embodiment 2

[0052] 1. Preparation of hydrocracking catalyst E.

[0053] Composition by weight of catalyst: WO 3 22.0%, NiO 9.0%, molecular sieve content of 20%, and the balance of amorphous silicon-alumina content to prepare the catalyst.

[0054] Amorphous silica-alumina (silicon dioxide weight content is 45%, pore volume is 1.2ml / g, specific surface area is 500m 2 / g, the pore volume between 4-15nm accounts for 85% of the total pore volume) add water to make a slurry, adjust the pH of the slurry to 5.0 with nitric acid solution, add modified Y molecular sieve A, stir and mix well, Dry and dehydrate at 90°C for 3 hours, then extruded into strips, dried at 150°C for 2 hours, and calcined at 550°C for 3 hours to obtain a catalyst carrier. The catalyst carrier was impregnated with an equal volume of a mixed solution of ammonium metatungstate and nickel nitrate, dried at 120° C. for 4 hours, and calcined at 450° C. for 2 hours to obtain the final catalyst E.

[0055] 2. Preparation of hyd...

Embodiment 3

[0067] The evaluation of each catalyst is obtained in Example 2, and the evaluation of the catalyst adopts a single-stage one-pass hydrocracking process (the raw material is not subjected to hydrorefining, and the unconverted tail oil is not recycled).

[0068] 1. Iranian VGO is used for evaluation as heavy distillate oil, and its main properties are as follows: Density 0.9046g / cm 3 , distillation range 342-520°C, sulfur 1.23wt%, nitrogen 0.12wt%, carbon residue 0.01wt%, freezing point 32°C, BMCI value 44.3. See Table 2 for the evaluation results.

[0069] Table 2. Catalyst evaluation results

[0070] catalyst number

E

F

F1

G

H

Reaction pressure, MPa

15.0

15.0

15.0

15.0

15.0

airspeed, h -1

1.0

1.0

1.0

1.0

1.0

[0071] Hydrogen oil ratio, V / V

1200

1200

1200

1200

1200

Average reaction temperature, ℃

393

...

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Abstract

The invention relates to a method for preparing a high-performance hydrocracking catalyst, which comprises the following steps: preparing amorphous aluminium-silicon into a paste material of which the pH value is between 3.0 and 5.5, evenly mixing Y zeolite solid powder of modified rare earth with the paste material of the amorphous aluminium-silicon, and then drying and dehydrating the mixture to prepare a moldable paste so as to prepare a catalyst carrier through molding, drying, and calcining, and finally obtaining the final hydrocracking catalyst by loading hydrogenation metal components through an impregnation method. The hydrocracking catalyst prepared by the method has the advantages of high activity and middle oil selectivity, and strong nitrogen resisting performance and water resistance, thus the hydrocracking catalyst can be used in the process of an unrefined single-stage hydrocracking, which not only can be used for processing heavy oil fraction of oil, but also can be used for processing heavy raw materials of other sources, such as the heavy distillate of coal liquefaction oil.

Description

technical field [0001] The invention relates to a preparation method of a high-performance hydrocracking catalyst, in particular to a preparation method of a hydrocracking catalyst containing modified Y-type molecular sieves with strong impurity resistance capability. Background technique [0002] At present, the world's oil resources are insufficient, the crude oil has become heavier and worse, and the impurity content has increased, while the demand for clean and high-quality light fuels is increasing, especially the demand for clean middle distillates. In addition, with the rising price of natural oil, various other sources of energy are increasingly entering the processing ranks, such as direct coal liquefied oil, indirect coal liquefied oil, coal tar, shale oil, animal and vegetable oils, etc. Feedstocks from these sources share a common feature of higher oxygen content compared to natural oil, which presents new problems for further processing. [0003] With increasin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J29/08B01J29/16C10G47/20
Inventor 沈和平
Owner 胜帮科技股份有限公司
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