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Air conditioner copper threaded tube rolling lubricating fluid, preparation method and using method

A technology of threaded pipe and lubricating fluid, which is applied in the field of preparation and rolling lubricating fluid for copper threaded pipes used in air conditioners. Equal problem, achieve the effect of overcoming abnormal thread density distribution and twisting phenomenon, stable and fine lubrication effect, fine particle dispersion state

Inactive Publication Date: 2012-08-01
AMER TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the prior art, during the rolling process of threaded copper tubes, lubricants, anti-corrosion agents and wetting components in the rolling liquid are competitively adsorbed on the surface of copper tubes, resulting in unstable lubricating ability, anti-oxidation and self-cleaning performance ;In the continuous rolling production process, it is easy to cause defects such as uneven thread density, easy oxidation, and metal powder easily stuck in the thread gap, which seriously affects the quality of the rolled pipe and increases the difficulty of cleaning in the subsequent process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] The copper threaded pipe rolling lubricating fluid for air conditioners of the present embodiment comprises the following components by weight: 2 parts of distilled tall oil, 5 parts of triethanolamine, 6 parts of refined boric acid, 5 parts of pentaerythritol oleate, 7 parts of oleic acid, 5 parts of carboxylate-based compound rust inhibitor, 0.3 parts of benzotriazole, 2 parts of sodium petroleum sulfonate, 3 parts of nonionic emulsifier, 1 part of ether carboxylate calcium soap dispersant, 4 parts Part fatty acid ester, 20 parts of low viscosity base oil, 20 parts of distilled water, 0.1 part of defoamer;

[0021] The weight of the raw materials in this embodiment and the following embodiments is: parts by weight×10KG.

[0022] The preparation method of the rolling lubricating liquid for copper threaded tubes for air conditioners of the present embodiment comprises the following steps:

[0023] a. Preparation of oleic acid amide: Weigh distilled tall oil and trietha...

Embodiment 2

[0029] The copper threaded pipe rolling lubricating fluid for air conditioners of the present embodiment comprises the following components by weight: 4 parts of distilled tall oil, 7 parts of triethanolamine, 2 parts of refined boric acid, 10 parts of pentaerythritol, 15 parts of oil Acid, 5 parts of carboxylate-based complex rust inhibitor, 0.5 parts of benzotriazole, 4 parts of sodium petroleum sulfonate, 6 parts of nonionic emulsifier, 2 parts of calcium ether carboxylate soap dispersant, 6 parts of fatty acid Esters, 35 parts of low viscosity base oil, 35 parts of distilled water, 0.15 parts of defoamer;

[0030] The preparation method of the rolling lubricating liquid for copper threaded pipes for air-conditioning and air-conditioning of the present embodiment comprises the following steps:

[0031] a. Preparation of distilled tall oil amide emulsified lubricant: Weigh distilled tall oil and triethanolamine in parts by weight and add them to a 1000L electric heating stai...

Embodiment 3

[0037] The copper threaded pipe rolling lubricating fluid for air conditioners of the present embodiment comprises the following components by weight: 3 parts of distilled tall oil, 6 parts of triethanolamine, 4 parts of refined boric acid, 7.5 parts of pentaerythritol oleate, 11 parts of oleic acid, 6 parts of carboxylate-based compound rust inhibitor, 0.4 parts of benzotriazole, 3 parts of sodium petroleum sulfonate, 4.5 parts of nonionic emulsifier, 1.5 parts of ether carboxylate calcium soap dispersant, 5 parts Parts of fatty acid ester, 27.5 parts of low viscosity base oil, 20.5 parts of distilled water, 0.1 part of defoamer;

[0038] The air-conditioning air-conditioning copper threaded pipe rolling lubricating fluid of the present embodiment comprises the following steps:

[0039] a. Preparation of oleic acid amide: Weigh distilled tall oil and triethanolamine in parts by weight and add them into a 1000L electric heating stainless steel reaction kettle, heat to 70°C aft...

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Abstract

The invention discloses an air conditioner copper threaded tube rolling lubricating fluid, a preparation method and a using method. The raw materials for preparing the lubricating fluid comprise distilled tall oil, triethanolamine, refined boric acid, tetramethylolmethane, oleic acid, carboxylate base composite, benzotriazole, petroleum sodium sulfonate, soap dispersing agent, low-foam emulsifying agent, fatty acid ester, paraffin base oil, distilled water and defoaming agent. The lubricating performance, the antioxidation performance and the cleaning performance of the lubricating fluid disclosed by the invention can be matched in a long time. The lubricating fluid disclosed by the invention has excellent lubricating performance, antioxidation performance and cleaning performance, all indexes reach or exceed relevant indexes of GB6144-2010, the time of copper sheet corrosion is 1A, the time of antirust single cast iron sheet corrosion is more than 48h and the grain size of particles dispersed in the lubricating fluid is less than 0.05mum; when the lubricating fluid is used for rolling threaded copper tubes with the diameter being 12-25mm, the rolling speed can reach 20m / min; the inter-process antioxidation time of the produced copper tubes is more than 6 days; and the oil change period of a centralized oil tank is more than 2.5 years and the oil change period of a single oil tank is more than 1 year.

Description

technical field [0001] The invention relates to a lubricating cooling liquid for mechanical processing and a preparation method and a using method thereof, in particular to a rolling lubricating liquid for copper threaded tubes for an air conditioner, a preparation method and a using method. Background technique [0002] Copper threaded pipes for air conditioners are high-performance, high-value-added products that emerged after the country advocated energy conservation and emission reduction. It not only maintains the excellent thermal conductivity and high temperature resistance of metal copper itself, but also has a very high heat exchange efficiency due to the formation of a tight thread structure and enlarged heat exchange surface, which can be significantly improved under the premise of obtaining the same heat exchange amount. Reduce the amount of metal copper material. [0003] Copper threaded pipe is made by multi-roll rolling process. Lubrication and cooling play a...

Claims

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Application Information

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IPC IPC(8): C10M173/02C10N30/06C10N30/10C10N30/04
Inventor 雷波汪小龙
Owner AMER TECH CO LTD
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