Al2O3-SiC-C iron runner casting material and preparation method thereof

An iron channel castable, al2o3-sic-c technology, applied in the field of iron channel castables, can solve the problems of poor oxidation resistance, unsatisfactory thermal shock resistance, and reduced high-temperature flexural strength. Achieve good economic effect, good anti-slag erosion performance and oxidation resistance, and strong thermal shock stability

Inactive Publication Date: 2013-04-03
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

For example, the patented technology of "a new type of main iron ditch castable" (CN201110044222.X) discloses the use of modified nano-carbon powder to replace asphalt, improve its oxidation resistance and carbon residue rate, and also improve the anti-burst performance during baking. However, the thermal shock resistance is not ideal; "a type greater than 2500m 3 "Blast Furnace Main Trough Castable" (CN201210281186.3) patented technology, which discloses the addition of zinc-aluminum...

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  • Al2O3-SiC-C iron runner casting material and preparation method thereof

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Embodiment 1

[0025] a kind of Al 2 o 3 - SiC-C iron ditch castable and preparation method thereof. First, 50-55wt% of fused brown corundum particles, 8-10wt% of fused brown corundum fine powder, 3-7wt% of silicon carbide particles, 6-8wt% of silicon carbide fine powder, 3-5wt% of α -Al 2 o 3 Micropowder, 2-4wt% spherical asphalt, 2-4wt% silica micropowder, 2-4wt% calcium aluminate cement, 2-4wt% metal antioxidant and 0.1-0.2wt% dispersant as raw materials, Add 0.1-0.5wt% catalyst of the raw materials, dry mix evenly, and obtain Al 2 o 3 -SiC-C iron channel castable.

[0026] In this embodiment: the metal antioxidant is metal aluminum; the catalyst is Fe powder with a particle size of 0.02-1 μm.

Embodiment 2

[0028] a kind of Al 2 o 3 - SiC-C iron ditch castable and preparation method thereof. Except following raw material and catalyzer, all the other are with embodiment 1:

[0029] In this embodiment: the metal antioxidant is metal silicon; the catalyst is Ni powder with a particle size of 0.02-1 μm.

Embodiment 3

[0031] a kind of Al 2 o 3 - SiC-C iron ditch castable and preparation method thereof. Except following raw material and catalyzer, all the other are with embodiment 1:

[0032] In this embodiment: the metal antioxidant is a mixture of metal aluminum and metal silicon; the catalyst is FeNi alloy powder with a particle size of 0.02-1 μm.

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Abstract

The invention particularly relates to an Al2O3-SiC-C iron runner casting material and a preparation method thereof. The technical scheme is as follows: the preparation method comprises the following steps: carrying out uniform dry mixing on raw materials 50-60 wt% of electrofused brown corundum granules, 8-12 wt% of electrofused brown corundum fine powder, 3-10 wt% of silicon carbide granules, 6-11 wt% of silicon carbide fine powder, 3-7 wt% of alpha-Al2O3 micropowder, 2-4 wt% of pelleted pitch, 2-4 wt% of silicon dioxide micropowder, 2-4 wt% of calcium aluminate cement, 2-4 wt% of metal antioxidant and 0.1-0.3 wt% of dispersant together with catalyst accounting for 0.1-3 wt% of the raw materials to obtain the Al2O3-SiC-C iron runner casting material. The invention has the advantage of low preparation cost; and the prepared Al2O3-SiC-C iron runner casting material has the advantages of low water addition amount, high flow value, favorable high-temperature service performance and high thermal shock stability, and so that the blast furnace iron runner has high iron flux and low refractory material consumption.

Description

technical field [0001] The invention belongs to the technical field of iron ditch castables. Concretely involving an Al 2 o 3 - SiC-C iron ditch castable and preparation method thereof. Background technique [0002] In recent years, with the development of blast furnace smelting technology, the smelting intensity has been continuously increased. In 2011, the national blast furnace pig iron has reached 628 million tons, and the consumption of refractory materials in blast furnace iron trough is relatively large. Al 2 o 3 -SiC-C castable has the characteristics of high strength, erosion resistance, thermal shock resistance and long service life. At the same time, the high thermal conductivity, low expansion rate and slag non-wetting of carbon and silicon carbide all endow this material system with good performance. Physical and chemical properties, so it is widely used in blast furnace tapping trough system. At present, the volume of the blast furnace continues to increa...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 李享成李亚雄朱伯铨
Owner WUHAN UNIV OF SCI & TECH
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