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Method for reducing working temperatures of main shaft and compression roller bearing of biomass granulator

A technology of working temperature and granulator, which is applied in the fields of biofuel, waste fuel, petroleum industry, etc., can solve the problems of uncontrollable working temperature, reduced production efficiency, long time, etc., to extend continuous working time, reduce production cost, The effect of prolonging the service life

Inactive Publication Date: 2013-09-25
NANJING FORESTRY UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing granulation equipment is generally lubricated with butter, the bearing heats up quickly during work, the working temperature is uncontrollable, the pressure roller and ring die of the granulator are easy to wear, the maintenance and replacement work is heavy and the time is long, resulting in the granulator running continuously. The running time is short, and the bearing and mold system need to be replaced after 200-300 hours of continuous operation under normal circumstances, which greatly increases the production cost of biomass briquette fuel and reduces production efficiency

Method used

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  • Method for reducing working temperatures of main shaft and compression roller bearing of biomass granulator
  • Method for reducing working temperatures of main shaft and compression roller bearing of biomass granulator
  • Method for reducing working temperatures of main shaft and compression roller bearing of biomass granulator

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Example 1 Manufacture rod-shaped molding fuel with cotton stalk as raw material

[0020] Reference attached figure 1 , start the oil pump 12 to make the cooling oil system work; use a chipper to chop the cotton stalks (air-dried or wet cotton stalks, the wet weight of cotton stalks is 60kg / m3), dry to an average moisture content of ≤16%, and force it into the The feeding device feeds the cotton stalk scraps into the raw material inlet of the granulator, and is pressed into the ring die at the contact point between the pressure roller and the ring die along the radial In the distributed tapered molding holes, the molding hole in the ring die is 16mm (can be changed according to requirements). As the cotton stalk scraps are continuously squeezed into the molding holes, the density of the scraps in the holes is getting higher and higher, and finally Extrude the ring die radially in the shape of rods, and be broken into short rods by the slow-moving scraper, and then t...

Embodiment 2

[0023] Example 2 Manufacture of wood briquettes from wood processing residues

[0024] Firstly, the processing residues are screened, the coarse material enters the chipper to be chopped, and the fine material can directly enter the conveying pipeline; the wood chips are sent to the drum dryer with hot air as the medium to dry until the moisture content is ≤18%, and then transported to the drying machine. material; refer to attached figure 1 , start the oil pump 12 to make the main shaft and pressure roller oil cooling system work, and all the other procedures are the same as in embodiment 1.

[0025] The indicators of wood stick briquettes are as follows:

[0026] Density ≥ 1.0Kg / cm3, moisture content ≤ 15%, fuel diameter 8-16mm, calorific value ≥ 4600Kcarl / Kg.

Embodiment 3

[0027] Example 3 Manufacture of straw charcoal briquette fuel with corn stalk as raw material

[0028] First, the corn stalks are subjected to medium and low temperature heat treatment (also known as carbonization). The steps are as follows: the corn stalks are packed into sills to reduce the volume, and sent to the medium and low temperature heat treatment kiln. The treatment kiln uses the combustible gas generated during the heat treatment of corn stalks as the main heat source. The stalks undergo drying and medium-low temperature heat treatment (temperature 120-150°C) in the kiln to pyrolyze part of the hemicellulose and lignin. The corn stalks after heat treatment are more brittle, which can reduce the power consumption during crushing. The treated corn stalks have a moisture content of ≤8%, and are crushed and then sent to a dry silo, and the rest of the process is the same as in Example 1.

[0029] The indicators of corn stalk shaped fuel are as follows:

[0030] Den...

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Abstract

The invention discloses a method for reducing working temperatures of a main shaft and a compression roller bearing of a biomass granulator. The method comprises the following steps: 1. machining communicated cooling holes in the main shaft and a compression roller of the granulator along an axial direction to form a set of a cooling circuit system, wherein the system takes oil as a cooling medium; 2. additionally arranging a set of a water cooling system outside the main shaft and compression roller oil cooling system so as to cool oil which passes through the main shaft and the compression roller and is subjected to temperature rising by room-temperature water again; and 3. arranging a temperature control device on the main shaft so as to ensure that the working temperature of the main shaft is in a reasonable range. The method disclosed by the invention has the advantages that the working temperatures of shaft bearing and the compression roller can be reduced so as to greatly prolong the service lives of an annular mould and the compression roller, prolong the continuous working time of the granulator and reduce the production cost of biomass briquettes fuel. The granulator, employing the method for reducing the temperatures of the main shaft and the compression roller, has strong adaptability to raw materials and can be used for particle molding machining of various straw and bamboo / wood machining leftovers.

Description

technical field [0001] The invention relates to a method for reducing the working temperature of a main shaft and a pressure roller of a biomass granulator, and belongs to the field of biomass energy. Background technique [0002] Fossil energy including oil and coal not only has less and less resources, but also causes serious environmental pollution. The materials that can be used as biomass energy are crop straw, wood processing residues, logging residues, waste furniture, etc., which have the characteristics of wide sources, recyclable utilization, and light environmental pollution. One of the ways to use biomass materials as energy is to make them into rod-shaped pellet fuels. In recent years, the production equipment and technology of granular briquette fuel have become more and more mature, and have entered into large-scale production. However, the existing granulation equipment is generally lubricated with butter, the bearing heats up quickly during work, the worki...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J2/22C10L5/44
CPCY02E50/10Y02E50/30
Inventor 蒋身学李志扬张齐生章一蒙
Owner NANJING FORESTRY UNIV