Directional TiAl-based alloy and preparation method thereof

A kind of base alloy and alloy technology, applied in the field of preparation of columnar crystal TiAl base alloy, can solve the problems of low crystal structure symmetry, high equipment heating width, slow growth rate, etc., to avoid peritectic segregation, heating temperature concentration, growth fast effect

Active Publication Date: 2014-05-14
NANJING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, due to the low symmetry of the crystal structure of intermetallic compounds and the poor binding force of grain boundaries, the more grain boundaries there are, the more harmful they are
Conventional heat treatment processes can be classified into two categories: quenching-tempering / aging heat treatment and cyclic heat treatment, but conventional heat treatment can only obtain fine equiaxed grains, but cannot obtain materials with orientation or columnar crystals
[0004]The existing directional solidification equipment [patent: CN 103436960 A] to prepare TiAl-based alloy not only needs to heat the alloy above the melting point, but also requires high energy consumption, and the heating width of the equipment High, low efficiency, slow growth
Because a crucible is required, it also contaminates the alloy melt
The specific drawbacks of the existing directional solidification technology for preparing TiAl-based alloys [patent: CN 102400074 A] are as follows. First, directional solidification needs to heat the material above the melting point, so energy consumption is high; second, due to titanium and Titanium alloy melt reacts violently with almost all ceramic crucible materials, so it will pollute the alloy; third, the directional solidification process undergoes peritectic reaction, so segregation will occur, which has a great impact on material properties; fourth, directional solidification Solidification technology cannot prepare refractory metals and alloys such as tungsten and molybdenum

Method used

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Experimental program
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Effect test

Embodiment 1

[0025] (1) Alloy composition design

[0026] The oriented TiAl-based alloy of the present invention is calculated by atomic percentage, and the alloy composition is designed as follows: Ti-50Al-8Nb-2Cr, and the balance is Ti.

[0027] (2) Master alloy smelting

[0028] According to the atomic percentage of each element of the alloy designed according to the composition (1), the required alloy is prepared by using high-purity Ti, Al, Nb, and Cr raw materials. The master alloy is melted in a water-cooled copper crucible vacuum induction suspension melting furnace, and the vacuum is first pumped to 10 -3 Below Pa, pass high-purity Ar protective gas until the pressure gauge reads 0Pa. Due to the adoption of suspension smelting, the pollution caused by the reaction between the high-temperature TiAl melt and the crucible is effectively avoided. The smelting power is increased according to the following steps: 9kw→13kw→20kw→24kw, the residence time of each step is between 15-20s, ...

Embodiment 2

[0034] (1) Alloy composition design

[0035] The oriented TiAl-based alloy of the present invention is calculated by atomic percentage, and the alloy composition is designed as follows: Ti-45Al-5Nb-2Mo-V-Mn, and the balance is Ti.

[0036] (2) Master alloy smelting

[0037] According to the atomic percentage of each element of the alloy designed according to the composition (1), the required alloy is prepared by using high-purity Ti, Al, Nb, Mo, V, and Mn raw materials. The master alloy is melted in a water-cooled copper crucible vacuum induction suspension melting furnace, and the vacuum is first pumped to 10 -3 Below Pa, pass high-purity Ar protective gas until the pressure gauge reads 0Pa. The smelting power is increased according to the following steps: 9kw→13kw→20kw→24kw, the residence time of each step is between 15-20s, and finally stabilized at 24kw, and the smelting time is 3min. Repeat the above steps, repeated smelting 3 times.

[0038] (3) Alloy casting rod pre...

Embodiment 3

[0043] (1) Alloy composition design

[0044] The oriented TiAl-based alloy of the present invention is calculated by atomic percentage, and the alloy composition is designed as follows: Ti-40Al-2Nb-2Mo-V, and the balance is Ti.

[0045] (2) Master alloy smelting

[0046] According to the atomic percentage of each element of the alloy designed according to the composition (1), the required alloy is prepared by using high-purity Ti, Al, Mo, Nb, and V raw materials. The master alloy is melted in a water-cooled copper crucible vacuum induction suspension melting furnace, and the vacuum is first pumped to 10 -3 Below Pa, pass high-purity Ar protective gas until the pressure gauge reads 0Pa. The smelting power is increased according to the following steps: 9kw→13kw→20kw→24kw, the residence time of each step is between 15-20s, and finally stabilized at 24kw, and the smelting time is 3min. Repeat the above steps, repeated smelting 3 times.

[0047] (3) Alloy casting rod preparatio...

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Abstract

The invention discloses directional TiAl-based alloy and a preparation method thereof. According to the atomic percentage, TiAl alloy components are expressed as Ti-(40-50)Al-aNb-bCr-cMo-dV-eMn, wherein in the formula, a, b, c, d, e are atomic percentages, a+b+c+d+e is less than or equal to 10, and the balance is Ti. The method for preparing the columnar crystal TiAl-based alloy includes the following steps that mother alloy is smelted through vacuum induction suspension, and a mother alloy cast rod is prepared through vacuum suction casting; an optical floating zone crystal growth system is adopted, argon is used as protection gas, the flow speed is 3-3.6L/min, the width of a regional heating zone is 6-6.7mm, heat treatment is performed on the TiAl-based alloy cast rod, the heating temperature is controlled to be 1250-1350 DEG C, the drawing speed is in the range of 3-13 micrometers per second, and the columnar crystal TiAl-based alloy is prepared. Compared with a directional solidification technology, in the preparation method, peritectic reaction is omitted, and therefore peritectic segregation is avoided; the problem that refractory metal and alloy, such as tungsten and molybdenum, with direction tissue cannot be prepared through the direction solidification technology can also be solved.

Description

technical field [0001] The invention relates to an oriented TiAl-based alloy and a preparation method thereof, in particular to a method for preparing a columnar TiAl-based alloy which is energy-saving at a relatively low temperature, has no pollution, and has directional organization, and can be used as an aerospace engine turbine blade Preparation of materials, such as nickel-based superalloys, etc. Background technique [0002] TiAl-based intermetallic compounds have the advantages of low density, high specific strength, high elastic modulus, excellent oxidation resistance and creep resistance, and can maintain high specific strength and specific stiffness at high temperatures. It has broad application prospects in the fields of engine and automobile high temperature resistant structural materials. GE Corporation of the United States recently announced that the two-stage blades behind the low-pressure turbine of the GENX engine used in Boeing 787 and 747-8 civil aviation...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C30/00C22C14/00C22C1/02C22F1/18C22F1/16
Inventor 陈光王建成周雪峰祁志祥李培源李沛
Owner NANJING UNIV OF SCI & TECH
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