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Wear-resistant and anti-corrosion composite ceramics for industrial high-temperature pipelines and preparation method thereof

A composite ceramic and high-temperature technology, which is applied in the field of wear-resistant and anti-corrosion composite ceramics and its preparation, can solve the problems of low tensile strength, cracking and peeling off of refractory materials, damage, etc., to improve wear resistance and corrosion resistance, and reduce temperature And the required pressure, the effect of the preparation process is easy to operate

Inactive Publication Date: 2015-12-30
ZHENGZHOU DONGLIN PROTECTION EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Refractory materials are heterogeneous and brittle materials. Compared with metal products, due to their smaller thermal conductivity and elasticity, lower tensile strength, poor resistance to thermal stress damage, and lower thermal shock resistance, they are subject to thermal shock cycles. , the refractory material is prone to cracking and peeling first and eventually to overall damage

Method used

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  • Wear-resistant and anti-corrosion composite ceramics for industrial high-temperature pipelines and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] 30% alumina, 10% mullite, 8% silicon carbide, 3% silicon nitride, 3% magnesium oxide, 3% zirconia, 2% boron nitride, 0.5% β-SiC whisker, 0.2% TiC , Kaolin fiber 0.2%, the balance is tabular corundum.

[0027] Step 1: Take the raw materials of each component according to the mass ratio, make them into powders with a particle size of less than 1 μm and mix them evenly, then mix the above mixture with water according to the mass ratio of 1:7.5 and stir to form a fluid gel shape mixture.

[0028] The second step: the product obtained in the first step is placed in a graphite mold and then subjected to heat and pressure treatment. At 1600 ° C, the mold is subjected to 250Kg / cm 2 The pressure is applied to the shape of the green body in the mold, and then the green body is cooled to obtain wear-resistant and anti-corrosion composite ceramics for industrial high-temperature pipelines.

[0029] The properties of the wear-resistant and anti-corrosion composite ceramics used in...

Embodiment 2

[0032] 40% alumina, 20% mullite, 15% silicon carbide, 5% silicon nitride, 5% magnesium oxide, 5% zirconia, 5% boron nitride, β-SiC whisker 1.5%, TiC 0.5% , Kaolin fiber 0.5%, the balance is tabular corundum.

[0033] Step 1: Take the raw materials of each component according to the mass ratio, make them into powders with a particle size of less than 1 μm and mix them evenly, then mix the above mixture with water according to the mass ratio of 1:7.5 and stir to form a fluid gel shape mixture.

[0034] The second step: the product obtained in the first step is placed in a graphite mold and then subjected to heat and pressure treatment. At 1800 ° C, the mold is subjected to 350Kg / cm 2 The pressure is applied to the shape of the green body in the mold, and then the green body is cooled to obtain wear-resistant and anti-corrosion composite ceramics for industrial high-temperature pipelines.

[0035] The properties of the wear-resistant and anti-corrosion composite ceramics used i...

Embodiment 3

[0038] 33% alumina, 13% mullite, 10% silicon carbide, 3% silicon nitride, 3% magnesium oxide, 3% zirconia, 2% boron nitride, 0.5% β-SiC whisker, 0.2% TiC , Kaolin fiber 0.2%, the balance is tabular corundum.

[0039] Step 1: Take the raw materials of each component according to the mass ratio, make them into powders with a particle size of less than 1 μm and mix them evenly, then mix the above mixture with water according to the mass ratio of 1:7.5 and stir to form a fluid gel shape mixture.

[0040] The second step: the product obtained in the first step is placed in a graphite mold and then subjected to heat and pressure treatment. At 1600 ° C, the mold is subjected to 250Kg / cm 2 The pressure is applied to the shape of the green body in the mold, and then the green body is cooled to obtain wear-resistant and anti-corrosion composite ceramics for industrial high-temperature pipelines.

[0041] The properties of the wear-resistant and anti-corrosion composite ceramics used i...

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Abstract

The present invention is a ceramic preparation field, especially involving wear -resistant resistance composite ceramics and its preparation methods for industrial high -temperature pipelines.The composite ceramics is to combine alumina, Mo Lai, silicon carbide, silicon nitride, magnesium oxide, boron nitrate, β-SIC crystal, TIC, kaolin fiber, and plate-shaped rigidity.Followed powder and molded and hot -pressure molding.The formula of the present invention is reasonable, the preparation process is simple and easy to operate, the temperature and the required pressure of the embryo molding, and the composite ceramic toughness, abrasion resistance and corrosion resistance prepared by the prepared body are greatly improved.

Description

technical field [0001] The invention belongs to the field of ceramic preparation, in particular to a wear-resistant and anti-corrosion composite ceramic used for industrial high-temperature pipelines and a preparation method thereof. Background technique [0002] In the metallurgical industry, with the rapid development of the iron and steel industry, the vibration amplitude of equipment operation has also increased, which aggravates the instability of the pipeline. For example, the working temperature of the large flue of the sintering machine, the dust removal pipe, the raw gas pipe, the bellows pipe, the ash hopper, the silo, the inner shell of the dust collector, and the tank platform are 350~850°C, and they must withstand 10~15m / s for a long time. The above wind speed, combined with the erosion of mineral powder and particulate smoke, and the erosion of acidic media such as water vapor, S, P, N and C, lead to the shortening of the service life of the pipeline is becomin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/10C04B35/622
Inventor 刘成民李卫平
Owner ZHENGZHOU DONGLIN PROTECTION EQUIP CO LTD