Process for recycling aluminum, potassium and gallium by quickly reducing and desulfurizing alunite at high temperature

A high-temperature, fast, alunite technology, applied in a new process of potassium and gallium, in the field of comprehensive recovery of aluminum, can solve the problems of aluminum sulfate and alumina leaching activity without special requirements, without considering the recovery of alumina and gallium, and difficult to control the roasting process. , to achieve the effect of reasonable process adaptability and applicability, low cost, and no scale restrictions

Active Publication Date: 2015-01-28
BEIJING GENERAL RES INST OF MINING & METALLURGY
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  • Application Information

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Problems solved by technology

[0014] CN103011206A discloses "a method for producing potassium sulfate and its by-products using alunite in flotation tailings", which mainly obtains alunite concentrate by flotation, then mixes the alunite concentrate with a reducing agent and makes pellets, Roasting at a temperature of 570-650°C for 15-30min, the amount of reducing agent is calculated by the grade of alunite, and the calcining is carried out under the conditions of adding 1-3 times of the theoretical requirement, the flue gas is used to make acid, and the obtained roasted material is quenched with potassium sulfate, and the reaction After the end, solid-liquid separation is carried out, and the filtrate is sent to a multi-effect evaporation system, and the potassium sulfate product is obtained by cooling and crystallization. After solid-liquid separation, it is alumina and aluminosilicate by-products, which are sold to cement plants as raw materials for cement production. This method is mainly from alum Potassium sulfate is produced in stone without considering the recovery of alumina and gallium, so there is no special requirement for the decomposition and desulfurization rate of aluminum sulfate during the roasting process and the leaching activity of alumina after roasting
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  • Process for recycling aluminum, potassium and gallium by quickly reducing and desulfurizing alunite at high temperature

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] In this test, the alunite concentrate with a particle size of 200 meshes accounting for about 89% is selected. When the roasting temperature is 600 ° C and the roasting time is 10 minutes, the obtained boiled alumite powder and coal powder are mixed evenly, and the proportion of coal powder is the mass of cooked alumite powder. At a roasting temperature of 750°C, the mixture decomposes and desulfurizes quickly within 5 minutes of roasting time, and the removal rate of sulfur in the form of aluminum sulfate is 88%. The desulfurized calcined sand is leached at a temperature of 20°C for 10 minutes, a liquid-solid ratio of 2:1, 85% of potassium enters the water leaching solution, and the water leaching slag contains 0.6% sulfur. The potassium sulfate product is obtained by evaporating and crystallizing the water immersion liquid, and the crystallization mother liquid can be returned to add water to leach the new dehydration and desulfurization calcined sand.

[0051] The lo...

Embodiment 2

[0053] In this test, the alunite concentrate with a particle size of 200 meshes accounting for about 85% is selected. When the roasting temperature is 650°C and the roasting time is 30 minutes, the obtained boiled alumite powder and coal powder are mixed evenly, and the proportion of coal powder is the mass of cooked alumite powder. The mixture is rapidly decomposed and desulfurized within 3 minutes at a roasting temperature of 700°C, and the removal rate of sulfur in the form of aluminum sulfate is 80%. The desulfurized calcined sand is leached at a temperature of 20°C for 10 minutes, a liquid-solid ratio of 4:1, 87% of potassium enters the water immersion solution, and the leaching slag contains 0.7% sulfur. The potassium sulfate product is obtained by evaporating and crystallizing the water immersion liquid, and the crystallization mother liquid can be returned to add water to leach the new dehydration and desulfurization calcined sand.

[0054] The low-temperature and low-...

Embodiment 3

[0056]In this test, the alunite concentrate with a particle size of 200 meshes accounting for about 75% is selected. When the roasting temperature is 700°C and the roasting time is 60 minutes, the obtained boiled alumite powder and coal powder are mixed evenly, and the proportion of coal powder is the mass of cooked alumite powder. The mixture is rapidly decomposed and desulfurized within 8 minutes at a roasting temperature of 750°C, and the removal rate of sulfur in the form of aluminum sulfate is 90%. The desulfurized calcined sand is leached at a temperature of 90°C for 30 minutes, a liquid-solid ratio of 3:1, 89% of potassium enters the water immersion solution, and the leaching slag contains 0.35% sulfur. Evaporate and crystallize the water immersion liquid to obtain potassium sulfate, and the crystallization mother liquid can be returned to add water to leach the new dehydration and desulfurization calcined sand.

[0057] The low-temperature and low-alkali Bayer method i...

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Abstract

The invention discloses a process for recycling aluminum, potassium and gallium by quickly reducing and desulfurizing alunite at high temperature. The process comprises the following steps: roasting and dehydrating alunite ore powder at a certain temperature and within a certain time period to obtain alunite clinker; uniformly mixing with solid reductant coal according to a certain ratio, and carrying out fast high-temperature reduction roasting on alunite clinker the at a certain high temperature to realize desulfuration; extracting potassium from desulfurized calcine through water leaching, removing residual sulphur from the calcine; carrying out evaporative crystallization on water leaching solution to obtain a national standard product potassium sulfate; dissolving out aluminum and a small amount of potassium and metal gallium from water leaching residuals by a low-temperature low-alkali Bayer method; performing seed precipitation on leachate for recycling aluminum oxide, returning a seed precipitation mother solution to the dissolution process; regularly performing carbon decomposition on a part of the leachate for recycling the aluminum, potassium and gallium to obtain aluminum oxide, carbonate potassium and sodium carbonate and gallium-enriched precipitates, wherein the leaching residuals obtained through the low-temperature low-alkali Bayer method can be used as silicon raw materials for building products.

Description

technical field [0001] The invention belongs to the technical field of nonferrous metal metallurgy, and relates to a new process for comprehensively recovering aluminum, potassium and gallium from alunite ore. Background technique [0002] With the continuous development of the alumina industry, natural bauxite resources are decreasing day by day, so it is particularly important to study the use of non-bauxite aluminum resources such as alunite to produce alumina. The former Soviet Union, Mexico, etc. paid more attention to the research and promotion of the technology of extracting alumina by using alunite non-bauxite resources, and a large number of research results have been obtained and promoted in practice. my country's alum stone reserves rank third in the world, and it has been found that the alum stone reserves are more than 300 million tons. Among them, Zhejiang's mineral reserves rank first in the country, with a total of 234 million tons of proven reserves and 223...

Claims

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Application Information

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IPC IPC(8): C22B21/00C22B26/10C22B58/00C22B1/10C22B3/04
CPCY02P10/20
Inventor 蒋开喜蒋训雄范艳青汪胜东张登高李达赵磊冯林永林江顺蒋伟刘巍王仍坚
Owner BEIJING GENERAL RES INST OF MINING & METALLURGY
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