Carbide blade laser brazing method

A technology of cemented carbide blades and brazing methods, applied in welding media, metal processing, welding equipment, etc., can solve the problems of weld tensile strength drop, cemented carbide cracking, cemented carbide cracking, etc., and achieve high precision Flexible positioning, reduced cracking probability, smooth and smooth weld seam

Inactive Publication Date: 2015-05-06
JIANGSU ZHONGKESIXIANG LASER TECH
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Problems solved by technology

At present, cemented carbide cutting tools in developed countries account for as much as 70% of the cutting tool industry, occupying a dominant position, but the proportion of cemented carbide cutting tools in my country is less than 25%, which is not only far from the product structure of cutting tools in the international market, but also cannot satisfy domestic manufacturing. Industry's growing demand for carbide cutting tools
Cemented carbide contains a relatively high content of carbides and alloying elements. When the fusion welding method is used to directly weld the cemented carbide and the blade substrate, it is easy to appear: (1) Welding cracks
The thermal expansion coefficient of cemented carbide is small, generally 1/2 to 1/3 of steel. Since cemented carbide and steel cannot shrink synchronously after welding, high residual stress will be formed in

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  • Carbide blade laser brazing method
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  • Carbide blade laser brazing method

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Embodiment 1

[0023] The laser brazing system is built by using ZKSX3004 fiber-coupled output all-solid-state laser (supporting optical fiber and laser head) of Jiangsu Zhongke Sixiang Laser Technology Co., Ltd. and Japanese FANUC robot. The ZKSX3004 fiber-coupled output all-solid-state laser is side-pumped by a semiconductor diode array, with a rated power of 3kW. It is the first time in China to realize a 400μm fiber-coupled continuous output, and the coupling efficiency is as high as 96.7%. The laser adopts a PLC control system with high-precision laser power. The closed-loop control and automatic compensation function make the laser output power stability within 2%; the man-machine interface is friendly, the integration interface is simple, and the system integration with robots and machine tools can be easily realized.

[0024] Carbide with a tungsten content of 99% and T8MnA were selected for laser brazing, H80 copper wire was used as the solder, the shielding gas was Ar gas, and the g...

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Abstract

A carbide blade laser brazing method comprises the following steps of (1) material selecting; (2) tight ejecting and stable pressing; (3) brazing. According to the carbide blade laser brazing method, by means of laser brazing, focusing light spots are small, high-precision flexible positioning can be achieved, and performance is stable; centralized flexible control can be achieved through a robot, the adaptability to workpieces is high, the brazing time can be effectively saved in mass production, and the production cost can be reduced; the effective connection between dissimilar materials is achieved, the brazing quality is high, brazing seams are smooth and attractive, the thermal influence area is small, and the probability of cracking of cemented carbide can be effectively lowered. Copper brazing wires are fully melted, the brazing seams are soaked and are smooth and flat, and the macro defects such as obvious pores and cracks are avoided.

Description

technical field [0001] The invention relates to a laser brazing method of a cemented carbide blade, in particular to a laser brazing method based on an optical fiber coupled output solid-state laser in the manufacture of a cemented carbide blade. Background technique [0002] Cemented carbide is an alloy made by powder metallurgy with high hardness and high melting point metal carbides (WC, TiC, etc.) as the matrix and metal Co as the binder. Due to its high hardness (69-81HRC), good thermohardness (up to 900-1000°C, maintaining 60HRC) and good wear resistance, cemented carbide is widely used in cutting tools. material, and the cutting speed is 4-7 times higher than that of high-speed steel, and the tool life is 5-80 times higher. Cemented carbide cutting tools account for 80% of the total sales of various cutting tools, and are most widely used in high-speed cutting tools. At present, cemented carbide cutting tools in developed countries account for as much as 70% of the ...

Claims

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Application Information

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IPC IPC(8): B23K1/005
CPCB23K1/0056B23K35/302B23K2101/20
Inventor 蔡亚鹏李达严志平林培晨林学春
Owner JIANGSU ZHONGKESIXIANG LASER TECH
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