Vulcanization accelerator composition as well as preparation method and application thereof

A vulcanization accelerator and composition technology, which is applied in the field of rubber additives, can solve the problems of harming human health, polluting the environment, and being unable to be used to promote the vulcanization of neoprene rubber, and achieve the effect of improving quality and high compression set performance

Inactive Publication Date: 2015-08-26
范文杰 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the rubber vulcanization accelerators widely used in the market include MBT, MBTS, CBS, TBBS, ZDEC, ZDMC, ZDBC, TMTD, TMTM, ETU, DETU, DPG, DOTG, etc., according to the different rubber systems to be vulcanized, so as to choose Use different rubber vulcanization accelerators, for example, neoprene rubber has excellent heat resistance, weather resistance, abrasion resistance, oil resistance, flame retardancy, and is widely used in the manufacture of hoses, tapes, wire sheaths, cable sheaths, printing Rubber rollers, rubber sheets, pads and shock-absorbing washers or spacers, vinyl thiourea (ETU, toxic identification as T, R61, R22), because it can provide vulcanized rubber elongation stress, resilience, The optimal balance of compression set and heat aging resistance has become the vulcanization accelerator that the neoprene vulcanization system has always relied on. However, vinyl thiourea ETU is a compound with direct and indirect toxicity and potential carcinogenicity. The use in the process not only seriously pollutes the environment, but also endangers people's health. Therefore, from the perspective of environmental protection, it is not a recommended vulcanization accelerator product.
However, due to the specificity of existing vulcanization accelerators for rubber vulcanization, it cannot be replaced by other existing rubber accelerators, such as thiazole MBT or MBTS, sulfenamide CBS or TBBS, thiuram TMTD Or the active functional groups of TMTM accelerators are suitable for the production of diene rubbers for tires, and cannot be used to accelerate the vulcanization of neoprene rubber at all, but can only be used to improve the process safety of neoprene vulcanization

Method used

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  • Vulcanization accelerator composition as well as preparation method and application thereof
  • Vulcanization accelerator composition as well as preparation method and application thereof
  • Vulcanization accelerator composition as well as preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] The vulcanization accelerators in this example include pre-dispersed main masterbatches and pre-dispersed ligand masterbatches, wherein the raw materials for preparing the pre-dispersed main masterbatches include 10 g of 3-methyl-2-thiazolethione, chlorinated Polyethylene rubber 80g, stearic acid 2g, pentaerythritol fatty acid ester 2g, ethylene-vinyl acetate copolymer EVA 2g, ethylene-vinyl acetate copolymer EVM 2g, dioctyl sebacate DOS 1g and dibutyl phthalate DBP 1g.

[0047] The raw materials for preparing pre-dispersed ligand masterbatches include 1 g of diazabicyclo, 9 g of zinc 2-mercaptobenzimidazole ZMBI, 80 g of chlorinated polyethylene rubber, 2 g of stearic acid, 2 g of pentaerythritol fatty acid ester, and ethylene-acetic acid Ethylene copolymer EVA 2g, ethylene-vinyl acetate copolymer EVM 2g, dioctyl sebacate DOS 1g and dibutyl phthalate DBP.

[0048] The pentaerythritol fatty acid ester described in this embodiment is pentaerythritol tetrastearate.

[00...

Embodiment 2

[0054] The vulcanization accelerators in this example include pre-dispersed main masterbatches and pre-dispersed ligand masterbatches, wherein the raw materials for preparing the pre-dispersed main masterbatches include 90 g of 3-methyl-2-thiazolethione, chlorinated Polyethylene rubber 5g, stearic acid 1g, pentaerythritol fatty acid ester 1g, ethylene-vinyl acetate copolymer EVA 1g, ethylene-vinyl acetate copolymer EVM 1g dioctyl adipate DOA 0.5g and dioctyl phthalate DOP 0.5g.

[0055] The raw materials for preparing the pre-dispersed ligand masterbatch include 60g of diazabicyclo, 20g of 2-mercaptomethylbenzimidazole MMBI, 10g of chlorinated polyethylene rubber, 1g of stearic acid, 1g of pentaerythritol fatty acid ester, Ethylene-vinyl acetate copolymer EVA2g, ethylene-vinyl acetate copolymer EVM4g, dioctyl phthalate DOP 1g and dioctyl sebacate DOS 1g.

[0056] The pentaerythritol fatty acid ester described in this embodiment is pentaerythritol tetrastearate.

[0057] The ...

Embodiment 3

[0062] The vulcanization accelerators in this example include pre-dispersed main masterbatches and pre-dispersed ligand masterbatches, wherein the raw materials for preparing the pre-dispersed main masterbatches include 10 g of 3-methyl-2-thiazolethione, chlorinated Polyethylene rubber 90g.

[0063] The raw materials for preparing the pre-dispersed ligand masterbatch include 5 g of 1,8-diazacyclododecene, 5 g of 2-mercaptomethylbenzimidazole zinc ZMMBI, and 90 g of chlorinated polyethylene rubber.

[0064] The preparation method of the vulcanization accelerator masterbatch in the present embodiment is,

[0065] (1) Mix the raw materials for preparing the pre-dispersed main masterbatch, knead at 90°C, extrude and granulate to obtain the pre-dispersed main masterbatch, and set aside;

[0066] (2) mixing the organic amine compound with the benzimidazole compound, stirring evenly to obtain a ligand powder, mixing the ligand powder with other raw materials for preparing the pre-di...

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Abstract

The invention discloses vulcanization accelerator composition. The vulcanization accelerator composition comprises pre-dispersion host master batch granules and pre-dispersion ligand master batch granules, wherein the pre-dispersion host master batch granules comprise 3-mythyl-2-thiazolidinone, the pre-dispersion ligand master batch granules comprise mixtures of organic amine compounds and benzimidazole compounds; each type of master batch granules further comprise rubber, stearic acid, pentaerythritol aliphatic ester, ethylene-vinyl acetate copolymer and/or ethylene-vinyl ester copolymer, rubber in liquid polar plasticizers and at least one other ingredient. Through cooperation of the two types of master batch granules, vulcanization of a chloroprene rubber system is synergistically accelerated, the vulcanization characteristic of the master batch granules is equivalent to that of ETU (ethylene thiourea), the processing property doesn't change, the comprehensive physical and mechanical properties are equivalent, the compression set performance of a product of the master batch granules is superior to that of ETU vulcanization accelerator products, and the product quality is improved.

Description

technical field [0001] The invention relates to a rubber auxiliary agent, in particular to a vulcanization accelerator composition formed from pre-dispersed main body master rubber particles and pre-dispersed ligand master rubber particles, as well as its preparation method and application. Background technique [0002] Thiazole and sulfenamide rubber vulcanization accelerators are substances that can promote sulfur vulcanization, which can promote the activation of sulfur vulcanizing agents, thereby accelerating the cross-linking reaction between sulfur vulcanizing agents and rubber molecules, shortening vulcanization time and reducing vulcanization. Temperature, reducing the amount of vulcanizing agent and improving the physical and mechanical properties of rubber and other practical effects. It can be used alone or in combination with dithiocarbamates, thiurams, thioureas, guanidines and other alkaline accelerators. It is mainly used in the manufacture of tires, tapes, ru...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/28C08K5/00C08K5/47C08K5/09C08K5/103C08K5/12C08K5/11C08K5/523C08L23/08
CPCC08L23/286C08K2201/014C08L11/00C08L2205/025C08L2205/035C08L2207/066C08L23/0853C08K5/00C08K5/47C08K5/09C08K5/103C08K5/12C08K5/11C08K5/523C08L91/06C08L23/06C08K13/02C08K3/346C08K3/04C08K5/18
Inventor 范文杰范汝良范汝栋
Owner 范文杰
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