Ultraviolet light crosslinking low-smoke zero-halogen flame-retardant cable material and preparation method thereof

A flame retardant cable material and ultraviolet light technology, applied in plastic/resin/wax insulators, organic insulators, etc., can solve the problems of harsh protection conditions, high product rejection rate, complex process flow, etc., and achieve comprehensive mechanical properties. Cost-effective, simple extrusion process

Active Publication Date: 2015-09-09
上海至正新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the disadvantages of the peroxide chemical cross-linking method are its low production efficiency, complicated process, high energy consumption, and high product rejection rate; the silane cross-linking method involves hydrolysis reaction, complex process, long cross-linking cycle, and wire Cables have poor stability, low voltage and temperature resistance levels, and are not suitable for highly filled halogen-free flame-retardant wires and cables; high-energy radiation cross-linking method requires large equipment investment, complicated operation and maintenance, and harsh protection conditions, and because of its process characteristics, it is only suitable for Make wires with thinner walls, but the radiation uniformity of thick-walled wires is not good

Method used

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  • Ultraviolet light crosslinking low-smoke zero-halogen flame-retardant cable material and preparation method thereof
  • Ultraviolet light crosslinking low-smoke zero-halogen flame-retardant cable material and preparation method thereof
  • Ultraviolet light crosslinking low-smoke zero-halogen flame-retardant cable material and preparation method thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0093] The present invention also provides a preparation method of a cable product, the method comprising:

[0094] (1) Preparation of UV cross-linked halogen-free flame retardant cable material: including polyolefin, compatibilizer, inorganic flame retardant, organic phosphorus nitrogen flame retardant, flame retardant synergist, photoinitiator, auxiliary crosslinking agent Agents, surface modifiers, antioxidants and lubricants are mixed, and then extruded and granulated;

[0095](2) coating: the ultraviolet light cross-linked halogen-free flame retardant cable material prepared in step (1) is melted and extruded on the cable conductive wire core, so that the cable conductive wire core is coated with the flame-retardant fuel to form an insulating layer or jacket layer; and

[0096] (3) Ultraviolet light irradiation: ultraviolet light irradiation is performed on the conductive wire core of the cable obtained in step (2) and coated with the resistance fuel.

[0097] In a spec...

Embodiment 1

[0112] The name of each component of the formula of Example 1 and the parts by weight of each component are shown in Table 1:

[0113] Table 1

[0114]

[0115]

[0116] Fully mix amine polyphosphate (APP), pentaerythritol (PT) and melamine (M) in a high-speed mixing machine, and then mix with polyolefin, compatibilizer, magnesium hydroxide, flame retardant synergist, The photoinitiator, the auxiliary crosslinking agent, the surface modifier, the antioxidant and the lubricant are extruded and granulated according to the proportions to obtain the ultraviolet light cross-linked low-smoke halogen-free flame retardant cable material. The four temperature sections in the extrusion granulation process are: feeding section 105-115 ℃, conveying section 115-125 ℃, melting section 125-135 ℃, die head 130-140 ℃, screw speed is 50-400rpm.

[0117] Then, the obtained cable material is melted and extruded on the conductive wire core of the cable to coat the fuel-resistant fuel into a...

Embodiment 2

[0120] Each component name of embodiment 2 formula and each component parts by weight are as shown in Table 2:

[0121] Table 2

[0122]

[0123]

[0124] The preparation method of the above-mentioned cable material is the same as that of Example 1.

[0125] A performance test was performed on the product in Example 2, and the performance values ​​are shown in Table 7 of Performance Example.

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Abstract

The invention provides an ultraviolet light crosslinking low-smoke zero-halogen flame-retardant cable material. The cable material comprises polyolefin, a compatilizer, an inorganic flame retardant, an organic phosphorus-nitrogen-containing flame retardant, a flame-retardant synergist, a photoinitiator, an assistant crosslinker, a surfactant, an antioxidant and a lubricant, wherein polyolefin contains low-density polyethylene, an ethylene-octylene copolymer and an ethylene-vinyl acetate copolymer in the weight proportion being (10-25):(20-35):(55-65); the compatilizer is polyethylene for grafting of maleic anhydride; the inorganic flame retardant is selected from magnesium hydroxide and aluminum hydroxide; the organic phosphorus-nitrogen-containing flame retardant contains polyphosphoric acid, pentaerythritol and melamine in the weight proportion being (10-20): (4-8): (15-30); the flame-retardant synergist contains zinc borate and/or polydimethylsiloxane. The cable material has good thermal resistance and anti-aging performance, can be used at the temperature of 125 DEG C for a long time and is excellent in comprehensive mechanical performance and better in flame retardance.

Description

technical field [0001] The invention belongs to the field of low-smoke halogen-free flame-retardant cable material, and particularly relates to an ultraviolet light cross-linked low-smoke halogen-free flame-retardant cable material and a preparation method thereof. Background technique [0002] Polyolefin materials are widely used in the field of wires and cables because of their excellent electrical properties, low temperature resistance and comprehensive mechanical properties. With the increasing requirements for flame retardant wire and cable, the application of halogen-free flame retardant polyolefin materials is gradually becoming the mainstream. In order to make polyolefin materials have more excellent electrical properties, higher long-term use temperature, corrosion resistance, pressure resistance, mechanical strength, etc., cross-linking technology is widely used in polyolefin materials. [0003] At present, there are three general cross-linking methods for the pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/08C08L23/06C08L51/06C08L83/04C08K13/02C08K3/22C08K3/32C08K5/053C08K3/38C08K5/3492H01B3/44
CPCC08L23/0853C08L2201/02C08L2201/08C08L2201/22C08L2203/202C08L2205/025C08L2205/035C08L2207/066H01B3/44C08L23/0815C08L23/06C08L51/06C08L83/04C08K13/02C08K2003/2224C08K2003/323C08K5/053C08K5/34922C08K3/38
Inventor 刘飞伟宋刚
Owner 上海至正新材料有限公司
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