Lightweight fly ash-based sodium aluminum silicate plate and preparation method thereof
A technology based on sodium aluminosilicate and sodium aluminosilicate is applied in the field of light fly ash-based sodium aluminosilicate board material and its preparation, and can solve the problems of high cost, high utilization of natural resources, potential safety hazards and the like, To achieve the effect of excellent performance, simple preparation process and low cost
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[0032] Another embodiment of the present invention provides a preparation method of the above-mentioned light fly ash-based sodium aluminosilicate board, which includes:
[0033] (1) Preparation of alkaline stimulator
[0034] Choose sodium (potassium) water glass and NaOH / KOH as raw materials, dissolve NaOH / KOH in water, and control the molar concentration at 5-15 mol / L; choose sodium (potassium) water glass, and control the modulus at 2~3.5; Mix the mixture, control the overall modulus of the mixture at 1.0-2.0; stir for 1-10min, put it in a plastic container, and let it stand for 12-48h.
[0035] (2) Mix and stir
[0036] Mix fly ash, calcium stearate, alkaline stimulant and water, then mix and stir with fiber to obtain slurry. The stirring time is 1-10min, and it can be stirred for 1, 3, 5, 7, 10min, etc., until it is evenly stirred. ;
[0037] (3) Pouring
[0038] Pour the slurry into the mold and adjust the pouring diffusion to about 15%;
[0039] (4) Pre-curing
[0040] After the ...
Embodiment 1
[0048] Measure 145 g of sodium water glass, with a modulus of 3.21 and a density of 1.38 g / ml; weigh 124 g of NaOH and 502 g of water, mix them evenly, and place them for 24 hours as a liquid alkaline stimulator.
[0049] Weigh 1122g fly ash, 224g fiber and 11.2g calcium stearate.
[0050] Mix the liquid alkaline activator with the solid raw material, stir evenly, add the fiber, and stir for 5 minutes.
[0051] Pour the mixed materials into a steel mold or a plastic mold, and vacuum dry for 4 hours at 40°C and 0.1atm.
[0052] Cured for 8h in a drying box at a temperature of 70℃,
[0053] Demould, use a cutting machine to cut, remove excess bottom material and top material. Get the finished product.
[0054] The test weight of the sample obtained after 7 days is 900kg / m 3 , The flexural strength is 5.6MPa(7d), the thermal conductivity is 0.156W / (m·K)
Embodiment 2
[0056] Measure 116 g of sodium water glass with a modulus of 3.21 and a density of 1.38 g / ml; weigh 99 g of NaOH and 502 g of water and mix them evenly, and place them for 24 hours as a liquid alkaline stimulant.
[0057] Weigh 898 g of fly ash, 224 g of slag, 224 g of fiber, and 11.2 g of calcium stearate.
[0058] Mix the liquid alkaline activator with the solid raw materials, stir evenly, add the fibers, and stir for 5 minutes.
[0059] Pour the mixed materials into a steel mold or a plastic mold, and vacuum dry for 4 hours at 40°C and 0.1atm.
[0060] Cured for 8h in a drying box at a temperature of 70℃,
[0061] Demould, use a cutting machine to cut, remove excess bottom material and top material. Get the finished product.
[0062] The test weight of the sample obtained after 7 days is 920kg / m 3 , Flexural strength 6.2MPa(7d), thermal conductivity of 0.175W / (m·K)
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