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C60 self-compacting shrinkage-compensating anti-crack concrete suitable for steel anchor beam cable tower anchoring structure and preparation method of concrete

A technology for compensating shrinkage and anchoring structures, applied in the field of building materials, can solve the problems of easy cracking, large shrinkage, affecting the working performance of concrete, etc., to achieve the effect of improving tensile strength and reducing shrinkage

Active Publication Date: 2015-11-18
WUHAN UNIV OF TECH +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, the C60 concrete currently used for the anchorage structure of steel anchor beams and cable towers generally has the following problems: (1) the admixture used has limited dispersion ability to cement, and about 10% of the cement particles in the concrete have not been fully hydrated , just plays the role of inert filling. Therefore, the amount of cement and cementitious materials in bridge tower concrete is generally high, and the concrete has a large adiabatic temperature rise, large shrinkage, and easy cracking; (2) Add expansion agent to high-strength concrete to compensate Shrinkage, due to the low water-binder ratio of concrete, there is not enough water for the expansion agent to react in the later stage of hydration, and its expansion efficiency is difficult to exert, and the due shrinkage compensation effect cannot be achieved; (3) The anchorage structure of steel anchor beam and cable tower The stress characteristics and service environment require concrete to have good crack resistance and durability. At present, the commonly used anti-crack measure is fiber crack resistance. However, ordinary admixtures have limited effects on reducing the viscosity of concrete. Adding fibers to high-strength concrete will seriously affect the performance of concrete, making it difficult to achieve self-compacting and super-elevation pumping

Method used

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  • C60 self-compacting shrinkage-compensating anti-crack concrete suitable for steel anchor beam cable tower anchoring structure and preparation method of concrete
  • C60 self-compacting shrinkage-compensating anti-crack concrete suitable for steel anchor beam cable tower anchoring structure and preparation method of concrete
  • C60 self-compacting shrinkage-compensating anti-crack concrete suitable for steel anchor beam cable tower anchoring structure and preparation method of concrete

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] The preparation method of the ultra-dispersed water-reducing, shrink-reducing and plastic-preserving admixture in embodiment 1 is roughly the same as embodiment 2~4, difference is: 1) the molar ratio of methallyl alcohol, ammoniacal liquor and propylene oxide is 1:0.4: 20. The amount of catalyst used is 0.40% of the mass of methallyl alcohol, the reaction pressure is 0.30MPaG, the temperature is 105°C, and the time is 5h; 2) the reaction between methallyl alcohol polyoxypropylene ether and triisopropanolamine Mixture 86%, sodium acrylate sulfonate 3%, methacrylate 8%, water 3%; 3) The molar ratio of methacrylic acid and polypropylene glycol monomethyl ether is 1.18:1, dipropylene glycol monobutyl ether and maleic anhydride The molar ratio is 1.5:1, the reaction temperature is 120°C, and the time is 4h; 4) Polypropylene glycol monomethyl ether methacrylate monomer 82%, diethylene glycol dipropylene glycol monobutyl ether monomer 3%, methyl Acrylic acid 8%, dimethylaminoe...

Embodiment 2

[0058] A C60 self-compacting shrinkage-resistant cracking-resistant concrete suitable for anchorage structures of steel anchor beams and pylons, the preparation process of which comprises the following steps:

[0059] 1) Accurately weigh cement (C), fly ash (FA), mineral powder (BFS), expansion agent (EAACII), high-titanium heavy slag sand (S), gravel ( G), polyacrylonitrile fiber (PPF), micron-scale modified absorbent cotton cellulose (CF), cement paste microstructure regulator (PAT), water (W) and super-dispersed water-reducing, shrink-reducing and plastic-preserving admixture (JNT) ;

[0060] 2) Add the weighed cement, fly ash, mineral powder, expansion agent, cement slurry microstructure regulator, gravel, and heavy titanium slag sand into the mixer for mixing. The high titanium heavy slag sand should be soaked in water before use. Pre-wet for more than 20 hours to reach a saturated water absorption state, and the water absorption rate reaches 8-12%. During the stirring ...

Embodiment 3

[0070] A C60 self-compacting shrinkage-resistant cracking-resistant concrete suitable for anchorage structures of steel anchor beams and pylons, the preparation process of which comprises the following steps:

[0071] 1) Accurately weigh cement (C), fly ash (FA), mineral powder (BFS), expansion agent (EAACII), high-titanium heavy slag sand (S), gravel ( G), polyacrylonitrile fiber (PPF), micron-scale modified absorbent cotton cellulose (CF), cement paste microstructure regulator (PAT), water (W) and super-dispersed water-reducing, shrink-reducing and plastic-preserving admixture (JNT) ;

[0072] 2) Add the weighed cement, fly ash, mineral powder, expansion agent, cement slurry microstructure regulator, gravel, and heavy titanium slag sand into the mixer for mixing. The high titanium heavy slag sand should be soaked in water before use. Pre-wet for more than 20 hours to reach a saturated water absorption state, and the water absorption rate reaches 8-12%. During the stirring p...

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Abstract

The invention discloses C60 self-compacting shrinkage-compensating anti-crack concrete suitable for a steel anchor beam cable tower anchoring structure. The concrete is prepared from raw materials, namely, cement, fly ash, mineral powder, an expanding agent, gravel, high-titanium heavy slag sand, polyacrylonitrile fibers, micron-sized modified absorbent cotton cellulose, a cement paste microstructure regulating agent, water and an ultra-dispersing, water-reducing, shrinkage-reducing and plasticity-maintaining additive. According to the concrete, the initial slump is higher than or equal to 230 mm, the expansion degree is higher than or equal to 630 mm, the 28 d compressive strength is higher than or equal to 70 MPa, the 28 d splitting tensile strength is higher than or equal to 5.8 MPa, the toughness index I5 is larger than or equal to 3.0, the 28 d autogenous-shrinkage ratio is smaller than 0, the 28 d dry shrinkage ratio is smaller than 0, the carbonization level reaches T-IV, the cracking resistance level reaches L-V, and the concrete has excellent mechanical properties, crack resistance and durability, can solve general problems that bridge tower concrete at the present stage is high in cement and cementing material consumption and large in shrinkage and cracks easily, and is suitable for popularization and application.

Description

technical field [0001] The invention belongs to the field of building materials, and in particular relates to a C60 self-compacting, shrinkage-compensating, crack-resistant concrete suitable for steel anchor beam and cable tower anchorage structures and a preparation method thereof. Background technique [0002] The anchorage area of ​​the super-high cable tower of the Hutong Yangtze River Bridge adopts the steel anchor beam + steel corbel structure, that is, the steel anchor beam is set on the steel corbel inside the cable tower, and the stay cables are anchored at both ends of the steel anchor beam. The concrete inner tower walls are connected by shear nails. Due to the existence of steel corbels, shear nails, and steel mesh inside the tower wall, it is difficult to pour the tower column. At the same time, the temperature and concrete shrinkage and creep have a great influence on the internal force of the bridge tower. In severe cases, the tower wall will crack. Therefore,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/00C04B28/04C04B24/24
Inventor 丁庆军张燕飞闫志刚胡文军王发洲梅新咏高宗余李超胡曙光何涛刘小清何良玉
Owner WUHAN UNIV OF TECH
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