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Flexible low-smoke halogen-free flame-retardant wire and cable material and preparation method thereof

A wire and cable material, flame-retardant technology, applied in the field of polymer materials, can solve the problems of strong graininess, rough cable surface, poor mechanical properties, etc., and achieve the effect of simple production process, good wear resistance and excellent performance

Inactive Publication Date: 2016-03-23
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These patents use hydroxide as the flame retardant system, the flame retardant mechanism of which is different from that of intumescent flame retardants, and the added red phosphorus is flammable and explosive, and will emit irritating gas during combustion, which cannot meet the requirements. The application of wire and cable materials is limited due to low-smoke, non-toxic and environmental protection requirements.
On the other hand, it is difficult to ensure the full mixing of materials and the refinement of elastomer particles by adopting dynamic vulcanization directly in the internal mixer, so it is difficult to ensure the uniformity of product performance, so it is difficult to meet the requirements of comprehensive performance of cable materials. Online Melt fracture is prone to occur during the cable covering process, resulting in problems such as rough surface of the cable, strong graininess, and poor mechanical properties.

Method used

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  • Flexible low-smoke halogen-free flame-retardant wire and cable material and preparation method thereof
  • Flexible low-smoke halogen-free flame-retardant wire and cable material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Weigh 100 parts by weight of ethylene-vinyl acetate copolymer (VA content 18%), 20 parts by weight of low-density polyethylene, 50 parts by weight of intumescent flame retardant (ExolitIFR-10), 8 parts by weight of ferrocene, KH5701. 5 parts by weight, 15 parts by weight of tricresyl phosphate, 5 parts by weight of zinc stearate, 10 parts by weight of silicone masterbatch, 5 parts by weight of dicumyl peroxide, N,N'-m-phenylene bismaleyl 3 parts by weight of imine, 10101 parts by weight of antioxidant. Put the above-mentioned raw materials into a high-speed mixer, mix for 8 minutes to obtain a uniformly mixed powder, then put the powder into an internal mixer, and banbury for 10 minutes at 160°C to obtain a dough-like mixture; mix the dough-like mixture Put it into a single-screw extruder with a rotation speed of 50r / min to extrude and granulate. The temperatures of the first, second, and third stages of the single-screw extruder are respectively set to 180°C, 180°C, an...

Embodiment 2

[0035] Weigh 100 parts by weight of ethylene-vinyl acetate copolymer (VA content 50%), 50 parts by weight of low-density polyethylene, 70 parts by weight of intumescent flame retardant (ExolitIFR-10), 8 parts by weight of ferrocene, TC- 1144 parts by weight, 10 parts by weight of tricresyl phosphate, 5 parts by weight of trioctyl trimellitate, 5 parts by weight of zinc stearate, 10 parts by weight of silicone masterbatch, 3 parts by weight of dicumyl peroxide parts by weight, triallyl isocyanurate 5 parts by weight, antioxidant 10100.5 parts by weight. Put the above-mentioned raw materials into a high-speed mixer, mix for 8 minutes to obtain a uniformly mixed powder, then put the powder into an internal mixer, and banbury for 10 minutes at 170°C to obtain a dough-like mixture; mix the dough-like mixture Put it into a single-screw extruder with a rotation speed of 100r / min to extrude and granulate, and the temperatures of the first, second, and third stages of the single-screw ...

Embodiment 3

[0038] Weigh 100 parts by weight of ethylene-vinyl acetate copolymer (VA content 28%), 10 parts by weight of low-density polyethylene, 70 parts by weight of intumescent flame retardant (ST-EPFR-100D), and 10 parts by weight of ammonium octamolybdate , 5 parts by weight of polypropylene glycol diglycidyl ether, 10 parts by weight of tricresyl phosphate, 8 parts of trioctyl trimellitate, 5 parts by weight of zinc stearate, 10 parts by weight of silicone masterbatch, 2,5-di 5 parts by weight of methyl-2,5-bis(tert-butylperoxy)hexane, 4 parts by weight of N,N'-m-phenylene bismaleimide, and 10100.3 parts by weight of antioxidant. Put the above-mentioned raw materials into a high-speed mixer, mix for 8 minutes to obtain a uniformly mixed powder, then put the powder into an internal mixer, and banbury for 10 minutes at 160°C to obtain a dough-like mixture; mix the dough-like mixture Put it into a single-screw extruder with a rotation speed of 60r / min to extrude and granulate. The tem...

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Abstract

The invention belongs to the technical field of materials and discloses a flexible low-smoke halogen-free flame-retardant wire and cable material and a preparation method thereof. The wire and cable material is prepared by using the following raw materials in parts by weight: 100 parts of ethylene-vinyl acetate copolymer, 1 to 70 parts of polyethylene, 30 to 100 parts of flame retardant, 5 to 20 parts of smoke suppressor, 0.1 to 5 parts of coupling agent, 1 to 20 parts of plasticizer, 0.1 to 10 parts of crosslinking agent, 3 to 15 parts of lubricant and 0.1 to 1 part of antioxidant. The wire and cable material disclosed by the invention is a thermoplastic sulfurized elastomer material, can be used for preparing insulating layers and sheath layers of wires and cables, and has the characteristics that no halogen is contained, the flame-retardant effect is good, the smoking amount is low, the surfaces of the insulating layers and sheath layers are smooth and do not stick with one another, the flexibility is good, the mechanical strength is high, the wear resistance is good, the processing fluidity is good, the process is simple and the material can be recycled.

Description

technical field [0001] The invention belongs to the technical field of polymer materials and relates to a thermoplastic vulcanized elastomer, in particular to a material for an insulating layer or a sheath layer of a flexible low-smoke halogen-free flame-retardant wire and cable and a preparation method thereof. Background technique [0002] Traditional wire and cable materials are mostly made of PVC and halogen-containing flame retardants, but halogen-containing flame-retardant materials will produce a large amount of toxic acid gas and high smoke density when burned, causing serious harm to human safety. In order to solve these problems, in recent years, people often use polymer matrix, flame retardant filler base and other additives to make low-smoke halogen-free flame-retardant wire and cable materials. In terms of matrix selection, one or more of polyethylene (PE), ethylene-vinyl acetate copolymer (EVA), ethylene-propylene-diene rubber (EPDM), and ethylene-octene copoly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/08C08L31/04C08L23/06C08L83/04C08L91/06C08K13/04C08K7/22C08K5/523C08K5/098C08K5/14C08K3/22H01B3/44H01B7/295
CPCC08L23/0853C08L31/04C08L2201/02C08L2201/22C08L2203/202C08L2205/03C08L2205/035C08L2207/04C08L2207/062C08L2207/066C08L2312/00H01B3/441H01B3/448H01B7/295
Inventor 吴叔青余良兵王小斌
Owner SOUTH CHINA UNIV OF TECH
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