Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of preparation method of glassy carbon material based on modified phenolic resin precursor

A technology of phenolic resin and glassy carbon, which is applied in the direction of carbon preparation/purification, etc., can solve the problems of inability to form block materials of various shapes and specifications at one time, glassy carbon thickness limitation, etc., and achieve short preparation time and low energy consumption , the effect of improving production efficiency

Active Publication Date: 2018-02-09
SHANGHAI INST OF APPLIED PHYSICS - CHINESE ACAD OF SCI
View PDF1 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the chemical vapor deposition method can only prepare coating samples on the surface of the base material, and the thickness of glassy carbon is limited.
In addition, the chemical vapor deposition method cannot form bulk materials of various shapes and specifications at one time

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of preparation method of glassy carbon material based on modified phenolic resin precursor
  • A kind of preparation method of glassy carbon material based on modified phenolic resin precursor
  • A kind of preparation method of glassy carbon material based on modified phenolic resin precursor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] The oxidation-resistant modified phenolic resin was dissolved in ethanol at a mass ratio of 40 wt%.

[0025] The solution prepared in the above steps is then poured into the mold and placed in an oven for low-temperature curing. When curing, raise the temperature to 60-80°C at a heating rate of 2°C / h, and keep it for 10 hours; 120°C, heat preservation for 10h; then raise the temperature to 150°C at a heating rate of 2°C / h, and heat preservation for 20h; after cooling down, a glass charcoal green body is prepared.

[0026] The prepared glassy carbon green body is placed in a carbonization furnace for carbonization treatment. During carbonization, heat up to 250°C at a heating rate of 30°C / h, and hold for 2 hours; raise the temperature from 250°C to 550°C at a heating rate of 20°C / h, and hold for 2 hours; then raise the temperature to 1000°C at a heating rate of 20°C / h ℃, keep warm for 2h; cool down to room temperature to obtain glassy carbon.

[0027] In order to furt...

Embodiment 2

[0032] The anti-oxidation modified modified phenolic resin is dissolved in ethanol at a mass ratio of 50 wt%.

[0033] The solution prepared in the above steps is then poured into the mold and placed in an oven for low-temperature curing. When curing, heat up to 60-80°C at a heating rate of 1°C / h, and hold for 10 hours; heat up from 80°C to 100°C at a heating rate of 1°C / h, and hold for 10 hours; 120°C, keep warm for 10h; then raise the temperature to 150°C at a heating rate of 1°C / h, keep warm for 20h; cool down, and make a glass charcoal green body.

[0034] The prepared glassy carbon green body is placed in a carbonization furnace for carbonization treatment. During carbonization, raise the temperature to 270°C at a heating rate of 20°C / h, and hold for 2 hours; raise the temperature from 270°C to 650°C at a heating rate of 15°C / h, and hold for 2 hours; then raise the temperature to 1050°C at a heating rate of 15°C / h ℃, keep warm for 2h; cool down to room temperature to ob...

Embodiment 3

[0040] The anti-oxidation modified modified phenolic resin is dissolved in ethanol at a mass ratio of 60 wt%.

[0041] The solution prepared in the above steps is then poured into the mold and placed in an oven for low-temperature curing. When curing, heat up to 60-80°C at a heating rate of 0.5°C / h, and keep it for 10 hours; 120°C, keep warm for 10h; then raise the temperature to 150°C at a heating rate of 0.5°C / h, keep warm for 20h; cool down to prepare a glass carbon green body.

[0042] The prepared glassy carbon green body is placed in a carbonization furnace for carbonization treatment. During carbonization, heat up to 300°C at a heating rate of 10°C / h, and hold for 2 hours; raise the temperature from 300°C to 700°C at a heating rate of 10°C / h, and hold for 2 hours; then raise the temperature to 1100°C at a heating rate of 10°C / h ℃, keep warm for 2h; cool down to room temperature to obtain glassy carbon.

[0043] Put the glassy carbon prepared in the above steps into a h...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a preparation method of a glassy carbon material based on a modified phenolic resin precursor. Anti-oxidation modified phenolic resin is taken as a macromolecule prepolymer precursor for preparing glassy carbon, boron, silicon, titanium and other doping elements which can improve the oxidation resistance are introduced into phenolic resin, the mechanical property, the abrasion performance and the oxidation resistance of the prepared glassy carbon can be remarkably improved on the premise that a conventional preparation process of glassy carbon based on the macromolecule prepolymer precursor is not required to be changed substantially. Through further optimization and improvement of low-temperature curing, carbonization treatment and other process conditions, the preparation cycle is effectively shortened and energy consumption is reduced while the material performance is further improved.

Description

technical field [0001] The invention relates to a method for preparing a glassy carbon material, in particular to a method for preparing a glassy carbon material based on a modified phenolic resin precursor. Background technique [0002] As a new type of carbon material, glassy carbon is called glassy carbon because of its fracture morphology and structural characteristics similar to glass. Glass carbon has excellent properties, such as: low density, high strength, high hardness, high electrical conductivity and high thermal conductivity, corrosion resistance, wear resistance, almost airtight and isotropic, etc., and is widely used in the electronics industry and semiconductor industry , metallurgical industry, chemical industry, nuclear industry and medical fields, etc. At present, the polymer prepolymer precursors for preparing glassy carbon materials mainly include phenolic resin, furfuryl alcohol resin, polyfurfuryl alcohol, polyvinyl chloride, polyimide, etc. Accordin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/05
CPCC01P2006/10
Inventor 张东生夏汇浩周兴泰杨新梅叶林凤冯尚蕾
Owner SHANGHAI INST OF APPLIED PHYSICS - CHINESE ACAD OF SCI