Superhigh-thermal-conductivity continuous diamond skeleton reinforced composite material and preparation method

A technology for enhancing composite materials and diamond reinforcement, applied in metal material coating process, gaseous chemical plating, coating and other directions, can solve the problem of thermal conductivity not reaching expectations, only reaching, affecting the thermal enhancement effect of diamond reinforcement phase, etc. , to reduce density and thermal expansion coefficient, improve mechanical properties, improve thermal conductivity

Active Publication Date: 2016-06-22
CENT SOUTH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Almost most of the existing research results are focused on diamond particle reinforced metal matrix composites, but the obtained thermal conductivity is far from expected
In 2004, O. Beffort and others used the traditional pressure infiltration method to prepare diamond particle reinforced aluminum matrix composites, but the thermal conductivity of the composites was only 130W / (m K)
In 2008, Russian Ekimov et al prepared a new type of diamond powder / copper composite material by high temperature and high pressure sintering under the limit condition that the mass fraction of diamond particles reached 90-95%. The matrix of this composite material is diamond powder (particle size The range is 0-500μm), copper is used as a binder to make the diamond form a continuous skeleton structure under high temperature and high pressure, and at such a high diamond volume content, the thermal conductivity of the composite material only reaches 900W / (m·K ), indicating that due to the presence of copper bonding phases between the grains, continuous heat conduction channels cannot be formed between diamonds, and the existence of thermal resistance at the interface between the copper bonding phase and diamond seriously affects the thermal enhancement effect of the diamond reinforcement phase
[0007] So far, there is no public report of continuous diamond skeleton reinforced metal matrix or polymer matrix composites

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The diamond skeleton reinforced aluminum matrix composite material is arranged in a sheet shape, and a tungsten sheet with a thickness of 0.5 mm is selected as the metal substrate. The volume fraction of the continuous diamond reinforcement to the total volume of the composite material is 15%. The specific preparation steps are (1) The diamond particles, the tungsten substrate, and the ethanol solvent are mixed, heated to boiling, and then placed in an ultrasonic wave to vibrate, so that the diamond particles are evenly dispersed on the surface of the tungsten substrate, and then taken out and dried to obtain a diamond preform with a sheet arrangement; ( 2) The diamond film is deposited by hot wire CVD. The deposition process parameters are: hot wire distance 6mm, substrate temperature 850°C, hot wire temperature 2200°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the thickness of the diamond film is 150 μm by controlling the deposition time, ...

Embodiment 2

[0033] The block-shaped diamond skeleton reinforced phenolic resin composite material, the volume fraction of the continuous diamond reinforcement in the total volume of the composite material is 15%, and the specific preparation steps are (1) mixing diamond particles with naphthalene powder (diamond particle volume percentage content 75wt%, naphthalene powder volume percent content is 25%), add polyvinyl alcohol as binder and carry out mixing granulation, then molded into a green body with a thickness of 1mm, the green body is dried until naphthalene and polyvinyl alcohol volatilize, A block-arranged diamond preform is obtained. (2) The diamond film is deposited by hot wire CVD. The deposition process parameters are: hot wire distance 6mm, substrate temperature 800°C, hot wire temperature 2300°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the thickness of the diamond film is 180 μm by controlling the deposition time, that is, a continuous diamond ...

Embodiment 3

[0035] Two-dimensional network arrangement of diamond skeleton reinforced aluminum matrix composite material, the nickel mesh with a thickness of 0.2 mm and a two-dimensional network structure is selected as the substrate, and the volume fraction of the continuous diamond reinforcement to the total volume of the composite material is 40%. The specific preparation steps are as follows (1) Mix diamond particles, two-dimensional nickel mesh substrate, and ethanol solvent, heat to boiling, and then vibrate in an ultrasonic wave, so that the diamond particles evenly adhere to the surface of the two-dimensional network nickel substrate, take it out and dry it, and obtain Two-dimensional network arrangement of diamond preforms; (2) Hot wire CVD is used to deposit diamond film, deposition process parameters: hot wire distance 6mm, substrate temperature 850°C, hot wire temperature 2300°C, deposition pressure 3KPa, CH 4 / H 2 The volume flow ratio is 1:99, and the deposition time is cont...

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Abstract

The invention provides a superhigh-thermal-conductivity continuous diamond skeleton reinforced composite material and a preparation method. The composite material is composed of a continuous diamond reinforced body and a base material. The continuous diamond reinforced body is prepared by depositing diamond films or diamond compound films on diamond particle preforms through a CVD method. The diamond compound films are graphene-wrapped diamond films or carbon-nanotube-wrapped diamond films. The base material is made of metal or polymer. Diamond powder is prepared into the performs, then the diamond films deposit on the surfaces of the performs through the CVD method, the diamond films are formed at the contact positions of adjacent diamond particles, and accordingly continuous heat conducting channels are formed between the isolated diamond particles. The deposited diamond films can serve as heat conducting bridges between the diamond particles, so that the dispersed diamond particles form a connection structure, accordingly high heat conductivity of diamond is fully used by the composite material, and the heat conductivity of the composite material is greatly improved.

Description

technical field [0001] The invention belongs to the field of composite materials, in particular to an ultrahigh thermal conductivity continuous diamond skeleton reinforced composite material and a preparation method thereof. Background technique [0002] In the mid-1960s, Gordon Moore, one of the founders of Intel, proposed the famous Moore's Law, that is, when the price remains constant, the number of components that can be accommodated on an integrated circuit will increase approximately every 18-24 months. Double the increase, and double the performance. In other words, the computer performance that each dollar can buy will more than double every 24 months. This law reveals the speed at which information technology advances. [0003] The trend described by this law has lasted for more than half a century, guiding the continuous development of electronic devices from experimental exploration, material design, to finished product production and marketing. In recent years...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C26/00C23C16/27C22C1/10C22C1/05C08G8/10C08K9/02C08K3/04C08L63/00C08L61/06
CPCC22C1/05C22C1/101C22C1/1036C22C26/00C23C16/27C08G8/10C08K3/04C08K9/02C22C1/1047C08L63/00C08L61/06
Inventor 马莉魏秋平周科朝余志明李志友张龙叶文涛
Owner CENT SOUTH UNIV
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