A dual gradient pore structure Sialon bonded silicon carbide membrane tube and its preparation method
A pore structure, silicon carbide membrane technology, applied in the field of porous ceramic materials, can solve the problems of ceramic filter materials being difficult to withstand thermal load fluctuations, poor high temperature mechanical properties, poor thermal shock resistance, etc., achieving easy regeneration and low production costs. , the effect of long service life
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[0045] The preparation method of the dual-gradient pore structure Sialon bonded silicon carbide membrane tube of the present invention uses ceramic powder and pore-forming agent as basic materials, uses cold isostatic pressing to press the supporting body after mixing the ingredients, and then uses finer ceramic powder Prepare the raw material of the film layer, prepare the film layer on the surface by spraying method, after drying, sinter to obtain the finished film tube, mainly including the following steps:
[0046] (1) Raw material preparation for support molding
[0047] The raw material coarse silicon carbide, silicon nitride powder, alumina micropowder, aluminum nitride micropowder, yttrium oxide or lanthanum oxide micropowder is (77~60):(10~15):(5~10):( 5~10): (3~5) After blending; add pore-forming agent of 15-20% of the above-mentioned mixed powder mass, and then add 4-6% of the total mass of the above-mentioned mixture. The binder is selected from polyvinyl alcohol ...
Embodiment 1
[0063] Support raw material preparation and molding:
[0064] Mix the raw materials 100 μm silicon carbide particles, 5 μm silicon nitride powder, 3 μm alumina powder, 1 μm aluminum nitride powder, and 0.5 μm yttrium oxide in a mass ratio of 77:10:5:5:3, and then add the above ceramic powder total 15% by mass of PVC powder, powder particle size 10 μm, blended evenly, then add 5% of the total mass of polyvinyl alcohol of the above mixture, and finally add 30% of the total mass of the above raw materials as water as a solvent, mechanically stir and ball mill for 2 hours to obtain a slurry , and then dried and pulverized at 80° C. to obtain raw material composite powder.
[0065] Put the above-mentioned composite powder in the isostatic pressing sheath, adopt mechanical vibration during filling, the isostatic pressing sheath design tube blank size is 1000mm long, 80mm inner diameter, 100mm outer diameter, put it into the cold isostatic pressing machine, add The compression press...
Embodiment 2
[0080] The difference from Example 1 is:
[0081] Mix the raw materials 30 μm silicon carbide particles, 5 μm silicon nitride powder, 3 μm alumina powder, 1 μm aluminum nitride powder, and 0.5 μm yttrium oxide in a mass ratio of 68:14:4:9:5, and then add the above ceramic powder total 20% by mass of PVC powder, powder particle size 10 μm, blended evenly, then add 5% of the total mass of polyvinyl alcohol of the above mixture, and finally add 30% of the total mass of the above raw materials as water as a solvent, mechanically stir and ball mill for 2 hours to obtain a slurry , and then dried and pulverized at 80° C. to obtain raw material composite powder.
[0082] Put the above-mentioned composite powder in the isostatic pressing sheath, adopt mechanical vibration during filling, the isostatic pressing sheath design tube blank size is 1500mm long, inner diameter 40mm, outer diameter 60mm, put into the cold isostatic pressing machine, add The compression pressure is 150MPa, an...
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