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A kind of sintered ore and blast furnace smelting method thereof

A blast furnace smelting and sintering technology, applied in blast furnaces, blast furnace details, furnaces, etc., can solve problems such as slag flow properties that affect slag desulfurization capacity, poor fluidity of molten iron and slag, and poor fluidity of molten iron, so as to improve the flow of slag. performance, lower fuel ratio, lower viscosity

Active Publication Date: 2018-06-22
XINXING DUCTILE IRON PIPES CO LTD
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Applying Indonesian powder and ultra-special powder to ironmaking sintering materials can not only reduce ironmaking production costs, but also reduce the amount of Cr and Mn alloy materials that need to be added in steelmaking, reducing steelmaking production costs; however, Indonesian powder Contains Cr and Al 2 o 3 Higher, super special powder contains Mn and Al 2 o 3 Higher, these three elements have varying degrees of influence on blast furnace smelting: Chromium is often represented by Cr in ores 2 o 3 The state exists, and the reduction rate in the blast furnace can reach 80% to 95%. After the content of Cr in ironmaking increases, first of all, because the melting point of chromium is higher at 1857 ° C, it is a refractory substance. From Fe-Cr-C It can be seen from the ternary phase diagram that the liquidus temperature of ferrochrome alloy is higher, so at the same tapping temperature, the fluidity of molten iron with high chromium content is not as good as that of ordinary molten iron, which makes the fluidity of molten iron and slag worse. Secondly, due to The reduction reaction of chromium-containing minerals will absorb a large amount of heat, which will affect the smooth progress of smelting; the increase of Mn content can effectively reduce the melting temperature of iron slag and improve the fluidity of iron slag. It is usually used as a conventional cleaning agent for blast furnaces, which can effectively solve Negative effects of high Cr hot metal smelting; Al 2 o 3 After the content of Al increases, it will lead to Al in the blast furnace slag 2 o 3 The increase will affect the desulfurization ability of slag and the flowability of slag

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The sintered ore required for blast furnace smelting in this embodiment is made by sintering 4% by weight of Indonesian powder with a grade of 48.5%, and 25% by weight of ultra-special powder with a grade of 55.7%, mixed with other mineral powders and sintering auxiliary materials.

[0042] Wherein other ore powders are 5% by weight Iranian powder, 3% by weight iron ore powder, 35% by weight returned ore, 2.5% by weight dolomite, and 4.5% by weight lime.

[0043] The composition and weight percentage of sintered ore are: TFe: 53.95%, CaO: 11.7%, SiO 2 : 6.21%, MgO: 1.70%, Al 2 o 3 : 2.81%, ZnO≤0.022%, Cr: 0.135%, P≤0.055%, Mn: 0.55%.

[0044] 85% by weight of sinter and 15% by weight of pellets are mixed.

[0045] The furnace capacity is 300m 3 Blast furnace: depth of material line is 1.4m; the coal ratio of pulverized coal injection is controlled at 137kg / t; 190kPa, blast furnace blast air volume is controlled at 1000m 3 / min, the number of tuyere is 12, and the ...

Embodiment 2

[0049] The sintered ore required for blast furnace smelting in this embodiment is made by mixing and sintering 4.3% by weight of Indonesian powder with a grade of 49.5%, 30% by weight of ultra-special powder with a grade of 56.3%, and other mineral powders and sintering auxiliary materials. .

[0050] The other ore powders are Iranian powder with a weight percentage of 8%, iron ore powder with a weight percentage of 3%, returned ore with a weight percentage of 33%, dolomite with a weight percentage of 2.1%, and lime with a weight percentage of 4.2%. .

[0051] The composition and weight percentage of sintered ore are: TFe: 55%, CaO: 12.5%, SiO 2 : 7.5%, MgO: 2.5%, Al 2 o 3 : 3.5%, ZnO≤0.1%, Cr: 0.145%, P≤0.1%, Mn: 0.60%.

[0052] 87% by weight of sinter and 13% by weight of pellets were mixed.

[0053] The furnace capacity is 380m 3 The blast furnace: the material line depth is 1.5m; the coal ratio of the pulverized coal injection is controlled at 140kg / t; 200kPa, blast...

Embodiment 3

[0057] The sintered ore required for blast furnace smelting in this embodiment is made by mixing and sintering 3.7% by weight of Indonesian powder with a grade of 48.5%, 15% by weight of ultra-special powder with a grade of 55.7%, and other mineral powders and sintering auxiliary materials. .

[0058] Wherein other ore powders are 5% by weight Iranian powder, 3% by weight iron ore powder, 35% by weight returned ore, 2.5% by weight dolomite, and 4.5% by weight lime.

[0059] The composition and weight percentage of sintered ore are: TFe: 53%, CaO: 10.5%, SiO 2 : 5.5%, MgO: 1.5%, Al 2 o 3 : 2.5%, ZnO≤0.05%, Cr: 0.125%, P≤0.05%, Mn: 0.45%.

[0060] 82% by weight of sinter and 18% by weight of pellets were mixed.

[0061] The furnace capacity is 500m 3 The blast furnace: the material line depth is 1.2m; the coal ratio of the pulverized coal injection is controlled at 135kg / t; 245kPa, blast furnace blast air volume is controlled at 1450m 3 / min, the number of tuyere is 16, a...

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Abstract

The invention provides sinter and a blast furnace smelting method thereof, and belongs to the technical field of blast furnace ironmaking. The sinter comprises, by weight percent, 53%-55% of TFe, 10.5%-12.5% of CaO, 5.5%-7.5% of SiO2, 1.5%-2.5% of MgO, 2.5%-3.5% of Al2O3, smaller than or equal to 0.1% of ZnO, 0.125%-0.145% of Cr, smaller than or equal to 0.1% of P and 0.45%-1.0% of Mn. According to the sinter, the content of Cr and the content of Mn are increased according to the requirement of steelmaking for the content of Cr and the content of Mn of molten iron, and therefore the number of Cr and Mn alloy materials needing to be added in steelmaking is reduced, and the steelmaking production cost is reduced.

Description

technical field [0001] The invention relates to the technical field of blast furnace ironmaking, in particular to a sintered ore and a blast furnace smelting method thereof. Background technique [0002] In steelmaking, chromium is a precious metal element and a beneficial element in steel, which can increase the corrosion resistance of steel; manganese can increase the strength and hardness of steel, can be used as a deoxidizer for steelmaking, and can also play a role in desulfurization. [0003] In ironmaking, in order to reduce the production cost of ironmaking, we firstly start by reducing the purchase cost of raw materials and fuels. Through market inquiries, we found two medium-quality iron ore powders with high cost performance: Indonesian powder and super special powder; Indonesian powder The powder is Indian fine-grained powder ore, but it does not meet the Indian coarse particle size standard. The grade ranges from 40 to 63.5%. It belongs to hematite, and the high...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B1/16C21B5/04
CPCC21B5/008C21B5/04C22B1/16
Inventor 杨广洲
Owner XINXING DUCTILE IRON PIPES CO LTD
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