Preparation method for wear-resisting layer embedded at top of diesel engine piston

A wear-resistant layer, diesel engine technology, applied in pistons, mechanical equipment, clay products, etc., can solve the problems of difficult production and use of ceramic internal combustion engines, difficult to ensure reliability and stability, brittle and fragile assembly of ceramic materials, etc. The effect of small size, increased strength and low production cost

Inactive Publication Date: 2016-08-17
JIANGSU TAIPU POWER MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The advantages of a diesel engine are high power and good economic performance. The working process of a diesel engine is four strokes of intake, compression, work, and exhaust. When working, the air enters the cylinder, and the piston moves up and down in the cylinder. The air is compressed to At the limit, the temperature can reach 500-700°C and the pressure can reach 40-50 atmospheres. When the piston is close to the top dead center, the high-pressure pump on the engine injects diesel into the cylinder at high pressure through the injector, and the diesel forms fine oil particles. , expands violently in a high-pressure and high-temperature environment, generates explosive force, and pushes the piston down to do work. At this time, the temperature can reach above 1000°C, the press

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  • Preparation method for wear-resisting layer embedded at top of diesel engine piston

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Example Embodiment

[0026] Example 1

[0027] The method for preparing an inlaid wear-resistant layer on the top of a diesel engine piston described in this embodiment includes the following steps:

[0028] (1) Preparation of raw materials: It is composed of the following components according to mass parts: 3 parts of nano-zirconia, 11 parts of magnesium oxide, 14 parts of silicon nitride, 6 parts of hydroxypropyl methylcellulose, 33 parts of kaolin, wood fiber 4 parts, 5 parts chromium oxide, 10 parts manganese dioxide, 5 parts grinding wheel fines, 6 parts aluminum oxide, 2 parts silicone resin, 1 part acetic acid;

[0029] (2) Grind the kaolin and grinding wheel fines to 200 meshes, screen and filter;

[0030] (3) Mix the materials after step (2), nano-zirconia, magnesium oxide, silicon nitride, hydroxypropyl methylcellulose, high wood fiber, chromium oxide, and manganese dioxide with water for 1 hour, and keep the temperature at 78 ℃;

[0031] (4) The mixture after step (3) is sealed and placed for 9...

Example Embodiment

[0048] Example 2

[0049] The method for preparing an inlaid wear-resistant layer on the top of a diesel engine piston described in this embodiment includes the following steps:

[0050] (1) Preparation of raw materials: It is composed of the following components according to the mass parts: 3 parts of nano zirconium dioxide, 10 parts of magnesium oxide, 12 parts of silicon nitride, 7 parts of hydroxypropyl methylcellulose, 30 parts of kaolin, wood fiber 5 parts, 4 parts chromium oxide, 11 parts manganese dioxide, 4 parts grinding wheel fines, 10 parts aluminum oxide, 2 parts silicone resin, 2 parts acetic acid;

[0051] (2) Grind the kaolin and grinding wheel fines to 200 meshes, screen and filter;

[0052] (3) Mix the material after step (2) and nano-zirconia, magnesium oxide, silicon nitride, hydroxypropyl methylcellulose, high wood fiber, chromium oxide, and manganese dioxide with water for 2 hours, and keep the temperature at 75 ℃;

[0053] (4) The mixture after step (3) is seale...

Example Embodiment

[0070] Example 3

[0071] The method for preparing an inlaid wear-resistant layer on the top of a diesel engine piston described in this embodiment includes the following steps:

[0072] (1) Preparation of raw materials: It is composed of the following components according to the mass parts: 3 parts of nano zirconium dioxide, 10 parts of magnesium oxide, 16 parts of silicon nitride, 5 parts of hydroxypropyl methylcellulose, 36 parts of kaolin, wood fiber 3 parts, 6 parts chromium oxide, 8 parts manganese dioxide, 8 parts grinding wheel fines, 3 parts aluminum oxide, 1 part silicone resin, 1 part acetic acid;

[0073] (2) Grind the kaolin and grinding wheel fines to 250 mesh, and filter;

[0074] (3) Mix the materials after step (2) and nano-zirconia, magnesium oxide, silicon nitride, hydroxypropyl methylcellulose, high wood fiber, chromium oxide, and manganese dioxide with water for 1 hour, and keep the temperature at 80 ℃;

[0075] (4) Seal the mixture after step (3) for 8 days, spra...

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Abstract

The invention relates to a preparation method for a wear-resisting layer embedded at the top of a diesel engine piston. The preparation method is characterized in that kaolin is adopted as the main raw material, and raw materials such as nanometer zirconium oxide and silicon nitride are added; the production technology is scientific; the manufacturing is convenient; the production cycle is short; the production cost is low; the method is eco-friendly and environment-friendly; the wear-resisting layer at the top of the piston can effectively preventing the influence of high temperature of a combustion chamber on a copper nickel magnesium aluminum alloy piston body; the coefficient of thermal expansion is close to zero; the wear-resisting layer does not absorb water; the insulating property is good; the structure is compact and uniform; the impact resistance and corrosion resistance are good; the compressive strength is high; the shrinkage rate is small; the wear-resisting layer is high temperature resistant and wear resisting, and does not crack; the Mohs hardness of the wear-resisting layer reaches 8.2; the service life is long; the comprehensive performance is excellent; and large-batch industrial production is facilitated.

Description

technical field [0001] The invention belongs to the technical field of diesel engine processing, and in particular relates to a preparation method for inlaying a wear-resistant layer on the top of a diesel engine piston. Background technique [0002] The advantages of a diesel engine are high power and good economic performance. The working process of a diesel engine is four strokes of intake, compression, work, and exhaust. When working, the air enters the cylinder, and the piston moves up and down in the cylinder. The air is compressed to At the limit, the temperature can reach 500-700°C and the pressure can reach 40-50 atmospheres. When the piston is close to the top dead center, the high-pressure pump on the engine injects diesel into the cylinder at high pressure through the injector, and the diesel forms fine oil particles. , expands violently in a high-pressure and high-temperature environment, generates explosive force, and pushes the piston down to do work. At this ...

Claims

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Application Information

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IPC IPC(8): F02F3/12C04B33/13C04B33/24
CPCC04B33/131C04B33/24C04B2235/3206C04B2235/3241C04B2235/3244C04B2235/3262C04B2235/3418C04B2235/3873F02F3/0084F02F3/12F02F2200/00
Inventor 尤春杨荣山倪大勇
Owner JIANGSU TAIPU POWER MACHINERY
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