High-strength and high-density graphite material and preparation method

A graphite material and high-density technology, applied in the field of high-strength and high-density graphite materials and their preparation, can solve the problems affecting product size, physical properties and yield, difficult to precisely adjust and stably control, unable to produce large-sized graphite products, etc. High mechanical strength and isotropy, good thermal stability and fluidity, and the effect of saving consumption

Active Publication Date: 2017-08-11
江西宁新新材料股份有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional method uses high-temperature calcined coke (petroleum coke or pitch coke) fine powder as the aggregate, pitch or resin as the binder, and after mixing (hot kneading, hot rolling, and grinding) to make it uniform, use cold Molding or cold isostatic pressing, repeated roasting-impregnation and densification, and finally graphitization treatment, the production cycle of this method is as long as half a year, the production efficiency is low, and the energy consumption is large. Although the cost of raw materials is low, but The time cost is high, and the semi-finished product is easily damaged and cracked after repeated dipping and roasting treatment, forming uneven material, which affects the mechanical properties of the final product, and the product size is limited to a certain extent
Although the hot isostatic pressi...

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A high-strength and high-density graphite material, which is prepared by the following method: use acetone to dissolve soft asphalt to obtain a pitch solution, the volume ratio of acetone to soft pitch is 25:1; use the pitch solution to spray calcined coke fine powder with a size of ~40 μm, and the pitch solution The volume ratio to the coke powder is 1: (10~12), and then mechanically mixed into the softening point temperature is 230~250 ℃ high softening point isotropic asphalt powder, the particle size is ~50μm, and its dosage is 26~31wt%; then The mixture is molded to obtain a bulk density of 1.45-1.55g / cm 3 For the green body, the molding pressure is 60-80MPa, and the holding time is 40s; the bulk density of the green body reaches 1.55-1.65g / cm3 after roasting at 1100°C 3 , and then use impregnated asphalt for densification treatment. The impregnated asphalt is low-quinoline insoluble component asphalt, its softening point is 110-130°C, the impregnated pressure is 1-...

Embodiment 2

[0026] A high-strength and high-density graphite material, which is prepared by the following method: use chloroform to dissolve soft asphalt to obtain a pitch solution, and the volume ratio of acetone to soft pitch is 32:1; use the pitch solution to spray calcined coke powder with a size of ~40 μm, The volume ratio of asphalt solution to coke powder is 1: (12-15), and then mechanically mixed into isotropic asphalt powder with a softening point temperature of 260-290°C and a particle size of ~50 μm, and its dosage is 23-25wt%; Then the mixture is molded to obtain a bulk density of 1.45-1.55g / cm 3 For the green body, the molding pressure is 80-100MPa, and the holding time is 40s; the bulk density of the green body reaches 1.55-1.65g / cm3 after roasting at 1100°C 3 , and then use impregnated asphalt for densification treatment. The impregnated asphalt is low-quinoline insoluble component asphalt, its softening point is 140-150°C, the impregnated pressure is 3-5MPa, and the impreg...

Embodiment 3

[0028] A high-strength and high-density graphite material, which is prepared by the following method: use petroleum ether to dissolve soft asphalt to obtain a pitch solution, and the volume ratio of acetone to soft pitch is 35:1; use the pitch solution to spray calcined coke fine powder with a size of ~40 μm, and pitch The volume ratio of the solution to the coke powder is 1: (10-11), then mechanically mix in the softening point temperature is 250-270 ℃ high softening point isotropic asphalt powder, the particle size is ~50μm, and its dosage is 25-28wt%; then The mixture is molded to obtain a bulk density of 1.45-1.55g / cm 3 For the green body, the molding pressure is 70-90MPa, and the holding time is 40s; the bulk density of the green body reaches 1.55-1.65g / cm3 after roasting at 1100°C 3 , and then use impregnated asphalt for densification treatment. The impregnated asphalt is low-quinoline insoluble component asphalt, its softening point is 120-140°C, the impregnated pressur...

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Abstract

The invention relates to a high-strength and high-density graphite material and a preparation method. The preparation method includes the steps of S1, using an organic solvent to dissolve soft asphalt to obtain a soft asphalt solution, using the soft asphalt solution to spray calcined fine coke powder, and mechanically mixing into isotropic asphalt powder to obtain a mixture; S2, performing compression molding on the mixture to obtain a green body, calcining the green body once, using impregnation asphalt to perform density increasing, and performing second calcining and graphitizing to obtain the high-density graphite material. The preparation method has the advantages that the surface of the calcined coke powder can be moistened and even in soft asphalt coating by the liquid spraying technology, and the interface compatibility and isotropic degree of the coke powder are increased; the isotropic asphalt can be evenly decomposed during the calcining, the calcined isotropic asphalt and the coke powder aggregate are consistent in shrinkage, material internal stress is relieved, and yield is increased evidently; the high-strength and high-density graphite material is prepared by one impregnation, two calcinations and one graphitizing, and the method is simple in process, low in cost, good in repeatability and short in production cycle.

Description

technical field [0001] The invention belongs to the field of graphite materials, and in particular relates to a high-strength and high-density graphite material and a preparation method thereof. Background technique [0002] Graphite materials, especially high-strength and high-density isotropic graphite, have the characteristics of small specific gravity, high mechanical strength, good electrical and thermal conductivity, high temperature resistance, corrosion resistance, self-lubrication, etc., and are widely used in semiconductor industry, photovoltaic industry, EDM, metal Continuous casting, optical fiber, mold manufacturing, aerospace and nuclear industries are irreplaceable new materials that are closely related to the development of today's high technology, and their development is rapid and in the ascendant. [0003] At present, the methods for preparing high-strength and high-density graphite materials are generally divided into traditional methods and self-sinterin...

Claims

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Application Information

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IPC IPC(8): C04B35/52C04B35/628
CPCC04B35/522C04B35/628C04B2235/48C04B2235/5436C04B2235/77
Inventor 袁观明邓达琴田家利李海航李轩科董志军
Owner 江西宁新新材料股份有限公司
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