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Preparation method of thermal insulation easy-to-cut ceramic tile

A ceramic tile, easy-cutting technology, applied in the field of ceramic tile production, can solve the problems of poor thermal insulation performance, brittle and easily broken ceramic tiles, etc., and achieve the effects of reducing porosity, weakening stress, and improving porosity

Inactive Publication Date: 2018-01-16
吴亚琴
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The technical problem mainly solved by the present invention is to provide a preparation method of heat-retaining and easy-cut ceramic bricks for the defects that ceramic bricks have poor thermal insulation performance and are brittle and easily broken when cutting.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0026]Take 2kg of red mud from the aluminum smelter, wash the red mud with 3L of deionized water, filter and discard large impurities with wire mesh, and obtain a red mud suspension, put the red mud suspension into a Buchner funnel for suction filtration , to obtain a filter cake, put the filter cake in an oven, heat up to 100°C, dry for 3 hours, put the filter cake in a mortar and grind for 3 hours, and pass through a 80-mesh sieve to obtain red mud powder; grind 10 corncobs with machine pulverized for 3 hours to obtain corncob slag, add 400mL mass fraction of 16% sodium hydroxide solution and 100mL mass fraction of 25% sodium sulfide solution to the corncob slag in a plastic basin, heat the beaker in a water bath, and heat up to Cook at 90°C for 2 hours, cool to room temperature to obtain a slurry, filter through filter paper to remove the filter residue to obtain black liquor; add 300mL of sulfuric acid solution with a mass fraction of 60% to the black liquor, stir to obtain...

example 2

[0028] Take 2kg of red mud from the aluminum smelter, wash the red mud with 4L of deionized water, filter and discard large impurities with wire mesh, and obtain a red mud suspension, put the red mud suspension into a Buchner funnel for suction filtration , to obtain a filter cake, put the filter cake in an oven, heat up to 105°C, dry for 3.5 hours, put the filter cake in a mortar and grind for 3.5 hours, pass through a 80-mesh sieve to obtain red mud powder; put 12 corn cobs Grind with a pulverizer for 3.5 hours to obtain corncob slag, add 450mL of sodium hydroxide solution with a mass fraction of 16% and 125mL of sodium sulfide solution with a mass fraction of 25% to the corncob slag in a plastic basin, and heat the beaker in a water bath , heated up to 95°C, cooked for 2.5 hours, cooled to room temperature to obtain a slurry, filtered through filter paper to remove the filter residue to obtain black liquor; added 350mL of sulfuric acid solution with a mass fraction of 60% to...

example 3

[0030] Take 3kg of red mud from the aluminum smelter, wash the red mud with 5L of deionized water, filter and discard large impurities with wire mesh, and obtain a red mud suspension, put the red mud suspension into a Buchner funnel for suction filtration , to obtain a filter cake, put the filter cake in an oven, heat up to 110°C, dry for 4 hours, put the filter cake in a mortar and grind it for 4 hours, and pass through a 80-mesh sieve to obtain red mud powder; crush 15 corn cobs with machine pulverized for 4 hours to obtain corn cob slag, add 500mL mass fraction of 16% sodium hydroxide solution and 150mL mass fraction of 25% sodium sulfide solution to the corn cob slag in a plastic basin, heat the beaker in a water bath, and heat up to Cook at 100°C for 3 hours, cool to room temperature to obtain a slurry, filter through filter paper to remove the filter residue to obtain black liquor; add 400mL of sulfuric acid solution with a mass fraction of 60% to the black liquor, stir t...

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PUM

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Abstract

The invention relates to the technical field of production of ceramic tiles of building materials, and particularly relates to a preparation method of a thermal insulation easy-to-cut ceramic tile. Arecycled foam sheet particle is added in the ceramic tile, and EPS in the foam sheet particle produces a foaming effect in the sintering process of the ceramic tile. Sodium lignosulphonate extracted from a corncob reduces the surface energy of the ceramic tile, the stain is prevented from invading into a micropore to cause blockage, and the purpose of thermal insulation is fulfilled. The main rawmaterial is red mud, aluminum oxide exists in the red mud in the form of a crystal fiber, the crystal fiber is longitudinally oriented in the ceramic tile after being compressed and sintered, the direction of cutting stress and the orientation direction of the crystal fiber are the same when the crystal fiber is cut by a cutting machine, the breakage of the crystal fiber is avoided in the cutting,the expansiveness of the foam sheet particle is good, the wear degree of a cutting tool is also reduced in the cutting, and the purpose that the ceramic tile is easy to cut is fulfilled.

Description

technical field [0001] The invention relates to the technical field of ceramic brick production of building materials, in particular to a preparation method of thermal insulation and easy-cut ceramic bricks. Background technique [0002] Ceramic bricks are plate or block ceramic products produced from clay and other inorganic non-metallic raw materials through molding and sintering processes, and are used to decorate and protect the walls and floors of buildings and structures. It is usually shaped by dry pressing, extrusion or other molding methods at room temperature, then dried and fired at a certain temperature. [0003] Generally, ceramic wall tiles are rectangular, and when laying, there will be positive corners at the corners of the wall. At present, there is a method of cutting and chamfering ceramic tiles on site when dealing with external corners. However, due to the fragile ceramic material and high hardness, it is difficult to cut, the efficacy is low, and the q...

Claims

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Application Information

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IPC IPC(8): C04B33/132C04B33/04C04B38/06C04B33/36
CPCY02P40/60
Inventor 何俊欣张淑娴林大伟
Owner 吴亚琴
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