A kind of preparation method of fe-zsm-5 molecular sieve with high iron content

A technology of fe-zsm-5 and molecular sieves, applied in the field of molecular sieves, can solve the problems of low catalytic activity of molecular sieves, environmental pollution, defects in the crystal skeleton of Fe-ZSM-5 molecular sieves, etc.

Active Publication Date: 2021-07-06
SHANDONG QILU HUAXIN HIGH TECH
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Problems solved by technology

[0003] The current Fe-ZSM-5 molecular sieve mainly has the following problems in the synthesis: first, the template agent is used, because the cost of the template agent is very high, which greatly increases the production cost of the molecular sieve, and there is environmental pollution in the template agent removal process Second, the iron content of the Fe-ZSM-5 molecular sieve synthesized by the current in-situ synthesis method is not high, generally below 3%, and generally requires at least two exchanges and repeated roasting to make Fe-ZSM-5 Molecular sieves are loaded with higher iron content, but repeated roasting is likely to cause defects in the crystal skeleton of Fe-ZSM-5 molecular sieves, affecting the crystallinity of the product and ultimately affecting its catalytic performance; third, although the existing method of solid impregnation can improve Iron content of Fe-ZSM-5 molecular sieve, but most of its active sites exist on the surface of molecular sieve, resulting in low catalytic activity of molecular sieve

Method used

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  • A kind of preparation method of fe-zsm-5 molecular sieve with high iron content
  • A kind of preparation method of fe-zsm-5 molecular sieve with high iron content
  • A kind of preparation method of fe-zsm-5 molecular sieve with high iron content

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preparation example Construction

[0034] A preparation method of Fe-ZSM-5 molecular sieve with high iron content, comprising the following steps:

[0035] ① Dissolve aluminum source and iron source in water, and age at 70-90°C for 2-3 hours to obtain solution B; the ratio of aluminum source, iron source and water is based on the molar ratio of aluminum ion, iron ion and water Calculated as 1:0.1~1:100~200; the aluminum source is aluminum sulfate, aluminum chloride or aluminum nitrate; the iron source is ferrous sulfate, ferrous chloride, ferric sulfate, ferric chloride or ferric nitrate ;

[0036] ②Beat the silicon source, alkali source and seed crystal in water evenly to obtain the A solution; the components in the A solution and step ① are Al 2 o3 Calculate the molar ratio of aluminum source to SiO 2 :Na 2 O: A1 2 o 3 :H 2 O=40~120: 8~12: 1: 200~1900; the quality of seed crystal is 0.2~2 times of the aluminum source quality in step 1; described silicon source is white carbon black, silica gel and / or wa...

Embodiment 1

[0056] A preparation method of Fe-ZSM-5 molecular sieve with high iron content, comprising the following steps:

[0057] ① Dissolve 34.24kg of aluminum sulfate and 4.0kg of iron sulfate in 360kg of water, and age at 70°C for 2 hours to obtain solution B;

[0058] ②Beat 240kg of white carbon black, 64kg of sodium hydroxide and 6.85kg of seed crystals in 360kg of water to obtain A solution;

[0059] ③Under stirring, drop the B solution obtained in step ① into the A solution obtained in step ②, heat up to 85°C for pre-crystallization for 2 hours, then heat up to 160°C for 5 hours to obtain a slurry, and the stirring speed is 80 rpm / Minute;

[0060] 4. step 3. gained slurry is filtered, and filter cake is washed with the water of 5 times of weight, then adds in the acid solution of 5 times of weight to exchange and remove sodium ion, suction filtration washing, obtains low-sodium Fe-ZSM-5 molecular sieve; Wherein acid solution is 10% ammonium sulfate solution by mass fraction; ...

Embodiment 2

[0063] A preparation method of Fe-ZSM-5 molecular sieve with high iron content, comprising the following steps:

[0064] ①Dissolve 13.33kg of aluminum chloride and 12.68kg of ferrous chloride in 360kg of water, and age at 90°C for 3 hours to obtain solution B;

[0065] 2. Water glass (modulus 3.2) 852.9kg, white carbon black 625.50kg and seed crystal 26.66kg are evenly beaten in water 1710kg to obtain A solution;

[0066] ③Under stirring, drop the B solution obtained in step ① into the A solution obtained in step ②, heat up to 95°C for pre-crystallization for 3 hours, then heat up to 200°C for 48 hours to obtain a slurry, and the stirring speed is 200 rpm / Minute;

[0067] 4. step 3. gained slurry is filtered, and filter cake is washed with the water of 10 times of weight, then adds the acidic solution exchange of 10 times of weight to remove sodium ion, suction filtration washing, obtains low-sodium Fe-ZSM-5 molecular sieve; Wherein acidic solution is quality Fraction 15% a...

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Abstract

The invention discloses a method for preparing the Fe-ZSM-5 molecular sieve with high iron content of the present invention. Firstly, under the condition of not using an organic amine template, select a suitable silicon source, alkali source, aluminum source, iron source, and add crystal seeds , using a hydrothermal synthesis method, constant temperature crystallization to obtain a NaFe-ZSM-5 molecular sieve slurry containing iron in the skeleton, the slurry is exchanged and washed with an acidic solution to obtain a low-sodium Fe-ZSM-5, and then mixed with an inorganic iron salt solution evenly, Constant temperature exchange washing and drying, roasting to obtain high iron content hydrogen Fe-ZSM-5; without using organic amine template agent, using a variety of inorganic silicon sources, aluminum sources, iron sources and seeds to prepare iron by hydrothermal synthesis and ion exchange Fe-ZSM-5 molecular sieve with a content of more than 6% has few operation steps, is easy to realize industrial production, and does not cause environmental pollution caused by removing the template agent; the application improves the molecular sieve surface by an ion exchange method. The iron content is increased, so that the iron elements inside and outside the molecular sieve framework are evenly distributed, and the relative crystallinity of the Fe-ZSM-5 molecular sieve is retained to the greatest extent.

Description

technical field [0001] The invention relates to the technical field of molecular sieves, in particular to a method for preparing Fe-ZSM-5 molecular sieves with high iron content. Background technique [0002] Metal-modified zeolite catalysts are currently an important class of catalysts for the selective catalytic reduction of nitrogen oxides. Catalysts prepared with metal-modified molecular sieves such as copper and iron have shown good activity in selective denitration, and the NOx conversion rate is high. At present, the metal-modified molecular sieve catalysts used for selective denitrification include Cu-ZSM-5, Cu-SSZ-13, Fe-ZSM-5, Fe-BETA, Fe-ZSM-5, etc., Cu- ZSM-5 contains 2% water vapor in the reaction raw material, which will seriously affect its catalytic activity, while the automobile exhaust contains up to 10% to 16% water vapor, which greatly affects the NO x The conversion rate of molecular sieves such as SSZ-13 and BETA is introduced into the template during ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B39/38B01D53/94B01J29/46B01D53/56
CPCB01D53/9418C01B39/38B01J29/46B01D2258/01B01D2253/108B01D2255/504B01D2255/20738B01D2255/2092B01D2258/012C01B39/06
Inventor 陈文勇周旭晨刘环昌明曰信彭立
Owner SHANDONG QILU HUAXIN HIGH TECH
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