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Synthesizing method of large-diameter Beta molecular sieve

A synthesis method and molecular sieve technology, applied in the direction of crystalline aluminosilicate zeolite, etc., can solve the problems such as restricting the industrial production and large-scale application of Beta molecular sieve, increasing the burden of industrial production in economy and environment, and difficult to separate the solid-liquid separation of molecular sieve slurry. The effect of improving gel reaction rate, improving market value and economic value, and improving industrial production efficiency

Active Publication Date: 2018-07-20
润和科华催化剂上海有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Patent CN106698455A discloses a synthetic method of nano-Beta molecular sieve, which synthesizes high-crystallinity Beta molecular sieve without other crystal impurities by introducing macroporous carbon, but the Beta molecular sieve grains synthesized by this method are less than 100 nanometers, resulting in The solid-liquid separation of molecular sieve slurry is difficult, and the Beta molecular sieve with small crystal grains has a large external specific surface area and poor hydrothermal stability. These factors seriously restrict the industrial production and large-scale application of Beta molecular sieves.
[0005] Patent US5164169 discloses a synthetic method of a large-diameter Beta molecular sieve. This patent uses a compound containing tetraethylammonium cations as a structure-directing agent, and a tertiary amine compound is used as a chelating agent to synthesize a large-diameter Beta molecular sieve. The above-mentioned tertiary amine compounds are poisonous, the water solubility of these compounds is not good, they are very volatile, and they are easy to damage the environment in the process of industrial production
The amount of expensive tetraethylammonium cationic structure-directing agent R and environmentally unfriendly tertiary amine chelating agent X in this patent is respectively: R / SiO 2 =0.3~1.0,X / SiO 2 =0.2~0.8, the dosage is relatively large, which increases the burden of industrial production from both economic and environmental aspects

Method used

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  • Synthesizing method of large-diameter Beta molecular sieve

Examples

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Embodiment 1

[0039] A kind of synthetic method of large particle diameter Beta molecular sieve, comprises the following steps:

[0040] (1) Gel preparation: Add 1767.6 g of 25wt% tetraethylammonium hydroxide (template agent R) aqueous solution and 600g of 40wt% sodium hydroxide aqueous solution into the container, and stir in a water bath at 30°C for 20 minutes. Add 2571.4g alkaline silica sol (35wt% SiO 2 content), stirred for 40 min. Then add 399.4g of aluminum sulfate octadecahydrate and 2042.8g of water to prepare a mixed solution, keep stirring at 25°C for 4 hours to obtain a gel;

[0041] (2) Crystallization: heat the gel up to 165°C at a heating rate of 25°C / h and keep it warm for 84 hours. Stir at a constant speed of 100r / min while heating up. After the crystallization is completed, suction filter and wash with deionized water. Washing to pH = 7.0, drying at 70°C;

[0042] (3) Ammonium exchange and activation: The dried sample was roasted at 10 °C / min at 550 °C for 6 h; after co...

Embodiment 2

[0045] A kind of synthetic method of large particle diameter Beta molecular sieve, comprises the following steps:

[0046] (1) Gel preparation: Add 3314.3g of 20wt% tetraethylammonium hydroxide (template agent R) aqueous solution and 400g of 30wt% sodium hydroxide aqueous solution into the container, and stir in a water bath at 30°C for 15 minutes. Add 3000g of alkaline silica sol (30wt% SiO2 content), and stir for 35 min. Then add 599.8g aluminum sulfate octadecahydrate and 1428.6g water to prepare the original solution, keep stirring at 30°C for 3 h. Add 1.35g of dimethyl carbonate (accelerator), continue to stir for 1 hour, and use a ball mill to grind for 10 minutes to obtain a gel;

[0047] (2) Pre-crystallization: transfer the gel to a hydrothermal reaction kettle, evacuate with a circulating water vacuum pump until the pressure in the kettle is -0.092 MPa, stir the gel at a stirring speed of 100 r / min for 24 hours, and Under high pressure conditions, the temperature w...

Embodiment 3

[0052] A kind of synthetic method of large particle diameter Beta molecular sieve, comprises the following steps:

[0053] (1) Gel preparation: Add 450.2g of 35wt% tetraethylammonium bromide (template agent R) aqueous solution and 800g of 45wt% sodium hydroxide aqueous solution into the container, and stir in a water bath at 15°C for 30min. Add 2250g alkaline silica sol (40wt% SiO 2 content), stirred for 60 min. Then add the original solution prepared by 80g aluminum chloride and 1967.2g water, keep stirring at 15°C for 6 h. Add 88.5g of diethyl carbonate (accelerator), continue stirring for 2 hours, and grind for 30 minutes with a ball mill to obtain a gel;

[0054] (2) Pre-crystallization: transfer the gel to a hydrothermal reaction kettle, evacuate with a circulating water vacuum pump until the pressure inside the kettle is -0.090MPa, stir the gel at a stirring speed of 300 r / min for 6 hours, and then Raise the temperature to 90°C at a heating rate of 10°C / h, and keep it...

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Abstract

The invention discloses a synthesizing method of a large-diameter Beta molecular sieve. The method comprises the following steps: dissolving a template agent R, inorganic base, a silicon source, an aluminum source and water; adding one or a plurality of accelerants including dimethyl carbonate, diethyl carbonate and ethyl methyl carbonate to obtain gel; pre-crystallizing gel under a negative pressure condition to obtain a pre-crystallized sample; and then processing the sample by crystallizing, roasting, ammonia exchange and separating to obtain the large-diameter Beta molecular sieve. With the adoption of the method, the large-diameter Beta molecular sieve with high specific area and high crystalline can be synthesized and is high in hydrothermal stability and has a good application prospect in the fields such as the field of automobile exhaust gas purification and catalyzing and the field of isomerization catalyzing.

Description

technical field [0001] The invention relates to the field of synthesis of Beta molecular sieves, in particular to a method for synthesizing large-diameter Beta molecular sieves. technical background [0002] Beta molecular sieves were first synthesized by Mobil in 1967. Because of their good thermal stability, moderate acidity and hydrophobicity, they are widely used in hydrocarbon hydrocracking, hydroisomerization, alkane aromatization, alkylation and alkanes. It exhibits excellent catalytic performance in the group transfer reaction and so on. [0003] Scientific researchers are constantly trying to synthesize Beta molecular sieves and study the application of Beta molecular sieves, but the particle size of Beta molecular sieves currently synthesized is generally small. [0004] Patent CN106698455A discloses a synthetic method of nano-Beta molecular sieve, which synthesizes high-crystallinity Beta molecular sieve without other crystal impurities by introducing macroporous...

Claims

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Application Information

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IPC IPC(8): C01B39/04
CPCC01B39/04C01P2004/62C01P2006/12
Inventor 黄小东卓润生梁崇
Owner 润和科华催化剂上海有限公司
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