The present disclosure provides a
system and a method for utilizing corn cobs to jointly produce a premium
xylose and a high-end caramel
pigment. The
system includes a
xylose preparation subsystem, an
enzymatic hydrolysis subsystem, and a caramel
pigment preparation subsystem that are connected to each other through pipelines. The
xylose preparation subsystem includes a
raw material tank, a pretreatment tank, an
acid hydrolysis kettle, a plate and frame
filter press device, a filtrate
neutralization tank, a
nanofiltration membrane separator, an
electrodialysis separator, an
evaporation concentration tank, a
crystallization tank, a
centrifugal separator, and a dryer that are connected in sequence through pipelines. The
enzymatic hydrolysis subsystem includes a filter residue
neutralization tank and an
enzymatic hydrolysis reaction kettle connected through pipelines. The caramel
pigment preparation subsystem includes a
sugar liquid
mixing tank, a
browning reaction kettle, a flash tank, an
ultrafiltration membrane separator, and a wiped film
evaporator. The present disclosure not only utilizes
hexose resources in corn cob waste residue and
pentose resources in xylose mother liquid in a high-value manner, but also obtains high-value-added high-end caramel pigment products, thereby improving the comprehensive utilization value of corn cobs.