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A water-resistant machine-sprayed gypsum-based material and its preparation method

A gypsum-based, raw material technology, applied in the field of building materials, can solve the problems of large curing shrinkage, damage to the coating layer, and reduced strength, and achieve the effects of reducing porosity, increasing density, and improving waterproof performance.

Active Publication Date: 2019-11-15
深圳摩盾环保新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there are also the following defects: 1. The curing shrinkage value is large. Within 40 days after the construction of cement mortar, the curing shrinkage increases rapidly, and the shrinkage is proportional to the time. In 40 days to one year, the curing shrinkage has been occurring; 2. The dry shrinkage value is large, and the dry shrinkage value of cement mortar is generally 0.8-1.0mm / m, which is 4-5 times that of gypsum mortar; 3. The thermal expansion and contraction value of cement mortar is similar to that of gypsum mortar, about 10×10- 6
② Due to the moisture absorption on the inner surface of the micro-cracks of the gypsum body, the water film produces a wedging effect, so the micro-units of each crystal structure are separated and their strength is reduced
However, the water resistance is weak, and it is easy to encounter rainwater washing outdoors, causing the paint layer to be damaged

Method used

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  • A water-resistant machine-sprayed gypsum-based material and its preparation method
  • A water-resistant machine-sprayed gypsum-based material and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A water-resistant machine-sprayed gypsum-based material, prepared from the following raw materials in parts by weight: 60kg of gypsum, 10kg of Portland cement or calcium hydroxide, 2kg of lightweight aggregate, 0.5kg of additives, 0.3kg of modified cellulose ether, Composite retarder 0.02kg, thixotropic lubricant 0.3kg, dispersible rubber powder 0.7kg, water repellent 0.5kg.

[0046] The lightweight aggregate is a medium-quality mixture of vitrified microbeads, vermiculite, ceramsite, expanded perlite and polystyrene particles.

[0047] The additive is formed by mixing calcium sulfate, calcium carbide, plant fiber rice husk powder, and corn starch in a mass ratio of 0.5:0.5:0.2:0.3.

[0048] The corn starch includes the following preparation steps: mixing corn starch and lye at a mass ratio of 2:5, stirring at 30°C for 2h, treating at 121°C and 1.4MPa for 1min, drying at low temperature, and pulverizing.

[0049] The lye is 1% sodium bicarbonate solution in mass fracti...

Embodiment 2

[0066] A water-resistant machine-sprayed gypsum-based material, prepared from the following raw materials in parts by weight: 80kg of gypsum, 15kg of Portland cement or calcium hydroxide, 6kg of lightweight aggregate, 0.7kg of additives, 0.3kg of modified cellulose ether, Composite retarder 0.02kg, thixotropic lubricant 0.3kg, dispersible rubber powder 0.7kg, water repellent 0.5kg.

[0067] The lightweight aggregate is vitrified microbeads.

[0068] The additive is prepared by mixing calcium sulfate, calcium carbide, plant fiber rice husk powder, and corn starch in a mass ratio of 0.7:0.7:0.25:0.4.

[0069] The corn starch includes the following preparation steps: mixing corn starch and lye at a mass ratio of 2.3:6, stirring at 33°C for 2.3h, treating at 121°C and 1.5MPa for 2min, drying at low temperature, and pulverizing.

[0070] The lye is a sodium bicarbonate solution with a mass fraction of 1.2%.

[0071] The water-repellent agent is composed of the following raw mater...

Embodiment 3

[0087] A water-resistant machine-sprayed gypsum-based material, prepared from the following raw materials in parts by weight: gypsum 90kg, Portland cement or calcium hydroxide 20kg, lightweight aggregate 10kg, additive 1kg, modified cellulose ether 0.3kg, compound 0.02kg retarder, 0.3kg thixotropic lubricant, 0.7kg dispersible rubber powder, 0.5kg water repellent.

[0088] The lightweight aggregate is a mixture of vermiculite and ceramsite.

[0089] The additive is calcium sulfate, calcium carbide, plant fiber rice husk powder, and corn starch mixed in a mass ratio of 1:1:0.3:0.6.

[0090] The corn starch includes the following preparation steps: mixing corn starch and lye in a mass ratio of 3:7, stirring at 35°C for 3h, treating at 121°C and 1.8MPa for 3min, drying at low temperature, and pulverizing.

[0091] The lye is 2% sodium bicarbonate solution in mass fraction.

[0092] The water-repellent agent is composed of the following raw materials in parts by mass, silicone s...

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Abstract

The invention belongs to the technical field of building materials and in particular relates to a water-resisting machine-sprayed gypsum-based material and a preparation method thereof. A mixed waterrepellent is used and silicone acrylic emulsion forms a firm cross-linked net film on a gypsum hole wall; the film is attached on surfaces of an inner hole and a pore of a gypsum hardened body, so that surface properties of the hole and the pore are changed and the hydrophilic property is changed into the hydrophobic property; even if the contact angle theta of the surface of the inner hole and the pore of the gypsum hardened body is greater than 90 degrees and water cannot automatically seep into capillary pores, so that the waterproof performance of a phosphorus gypsum building block is improved, the growth of a crystal can be changed; the growth of the crystal in the direction of a long axis is inhibited; the growth of the crystal in the direction of a short axis is enhanced and the crystal becomes short and flat; the porosity between the crystals is reduced and the density is increased, so that the water-proof and water-resisting effects of gypsum are improved.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a water-resistant machine-sprayed gypsum-based material and a preparation method thereof. Background technique [0002] At present, gypsum products are widely used in construction projects, such as indoor partition boards, decorative panels, etc. The water absorption rate is generally 10.0-11.0%, and the first-class product is 8.0-9.0%. After being damp, the strength is greatly reduced, and it is easy to warp and deform. , Seriously affect the decorative effect. Especially in the rainy season in the hot and humid southern regions, the ambient humidity is above 80%. If ordinary decorative gypsum board ceilings are used, the deflection value will be above 15mm after being damp, which will not only affect the decorative effect, but also be unsafe to use. [0003] The traditional plastering mortar for cement exterior walls has been widely used due to its high ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/14C04B111/27
CPCC04B28/144C04B2111/00155C04B2111/27C04B2201/50C04B22/144C04B22/143C04B14/24C04B14/202C04B18/023C04B14/185C04B16/08C04B18/248C04B24/38C04B24/383C04B24/28C04B22/0013C04B22/16C04B22/08C04B24/2623C04B24/2641C04B24/2676C04B7/02C04B24/42C04B16/06C04B22/064C04B14/36
Inventor 冯有愉周勤冯婷
Owner 深圳摩盾环保新材料有限公司
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