Comprehensive straw utilization method

A straw and dry dust removal technology, applied in the direction of biochemical equipment and methods, pulp beating/refining method, bioreactor/fermenter combination, etc., can solve the problem of increasing washing water, increasing the amount of chemical additives, not having pulp etc., to achieve the effects of reducing steam and power consumption, protecting fiber length, and improving water filtration

Inactive Publication Date: 2018-12-21
刘同林 +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In 2017, my country's total output of corrugated boxboard and other industrial packaging paper was 47.2 million tons, accounting for 42% of China's total paper output of 111.3 million tons; my country is the world's largest importer of waste paper, with 25.72 million tons of waste paper imported in 2017; Due to repeated recycling and reuse of domestic waste paper, the fiber strength and yield decrease, and the fiber quality becomes worse and worse, resulting in an increase in the amount of chemical additives and an increase in sewage treatment costs; only imported OCC (waste containerboard) To increase the addition of fresh fiber to improve fiber strength and yield
[0011] As raw material of plant straw, pulp used for producing corrugated paper, if chemicals such as sodium hydroxide are added, most of the 1% sodium hydroxide extract component will enter the cooking liquor, and a large part of the higher ash content is mainly silicate Inorganic substances also enter the cooking liquid, so that the cooking liquid not only has a high content of dissolved substances, but also has high viscosity, poor drainage, and increased washing water, resulting in low concentration and large amount of wastewater. Due to the poor biodegradability of alkaline degradation products, General BOD 5 /COD does not exceed 0.35, which belongs to refractory wastewater,

Method used

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  • Comprehensive straw utilization method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0071]The straw material is continuously sent to the straw cutting machine through the belt conveyor, the straw material is cut off, and then sent to the dust collector through the belt conveyor; the straw material is loosely turned in the roller dust collector, and the silt adhered to the material is screened out. Then it is sent to the washing and sand removal device through the belt conveyor. The cut length of the straw material is 30-50mm, and the qualified rate is 85%. The raised dust and debris are sucked into the water film dust removal system by the induced draft fan. Under the action of spray water at a temperature of 60°C, the sediment settles and is discharged, and the liquid part is filtered out to remove debris and recycled until the COD reaches 50mg / L, and the water is sent for anaerobic biogas production.

[0072] The dust-removed material is sent to the washing and desanding device, the washing time is 20min, the washing water temperature is 80°C, the washing ma...

Embodiment 2

[0081] The straw material is continuously sent to the straw cutting machine through the belt conveyor, the straw material is cut off, and then sent to the dust collector through the belt conveyor; the straw material is loosely turned in the roller dust collector, and the silt adhered to the material is screened out. Then it is sent to the washing and sand removal device through the belt conveyor. The cut length of the straw material is 30-50mm, and the qualified rate is 90%. The raised dust and debris are sucked into the water film dust removal system by the induced draft fan. Under the action of spraying water at a temperature of 65°C, the sediment settles and is discharged, and the liquid part is filtered out to remove debris and recycled until the COD reaches 55mg / L, and the water is sent for anaerobic biogas production.

[0082] The dust-removed material is sent to the washing and desanding device, the washing time is 15min, the washing water temperature is 80°C, the washin...

Embodiment 3

[0091] The straw material is continuously sent to the straw cutting machine through the belt conveyor, the straw material is cut off, and then sent to the dust collector through the belt conveyor; the straw material is loosely turned in the roller dust collector, and the silt adhered to the material is screened out. Then it is sent to the washing and sand removal device through the belt conveyor. The cut length of the straw material is 30-50mm, and the qualified rate is 88%. The raised dust and debris are sucked into the water film dust removal system by the induced draft fan. Under the action of spraying water at a temperature of 55°C, the sediment settles and is discharged, and the liquid part is filtered out to remove debris and recycled until the COD reaches 53mg / L, and the water is sent for anaerobic biogas production.

[0092] The dust-removed material is sent to the washing and desanding device, the washing time is 10min, the washing water temperature is 80°C, the washin...

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Abstract

The invention relates to a comprehensive straw utilization method, which belongs to the technical field of comprehensive biomass material utilization. The method mainly comprises the following key steps: straw cutting, dry dedusting, hot-water washing for sand removal, continuous cooking, discharge and reception, multi-stage countercurrent washing, multi-stage high-concentration pulping, fiber grading, long fiber concentration, long fiber curing, long fiber pulping, production of corrugated paper from long fibers, short fiber concentration, production of fuel ethanol and solid pellet fuel by enzymolysis, fermentation and distillation of short fibers and the like. The method has the advantages that the high-value comprehensive utilization of each component of straw material is realized, chemicals are not added, a water system is closed and circulated, and no wastewater is discharged; the tiny fiber component has a large specific surface area and high enzymolysis efficiency; the corrugated paper produced from the long fiber component has high strength and good quality; and applying the tiny fiber component to an enzymolysis system not only increases the enzymolysis of the material, but also greatly reduces the cost of saccharide enzymolysis, thus promoting the development of the comprehensive biomass utilization technology.

Description

technical field [0001] The invention belongs to the technical field of comprehensive utilization of biomass raw materials, in particular to a method for comprehensive utilization of straw. Background technique [0002] There is a shortage of wood resources in my country. Not only is there a shortage of coniferous wood, but the limited fast-growing broad-leaved wood is also mainly due to construction and furniture panels. Although large enterprises also have artificial forest land, they mainly produce bleached pulp. [0003] In 2017, my country's total output of corrugated boxboard and other industrial packaging paper was 47.2 million tons, accounting for 42% of China's total paper output of 111.3 million tons; my country is the world's largest importer of waste paper, with 25.72 million tons of waste paper imported in 2017; Due to repeated recycling and reuse of domestic waste paper, the fiber strength and yield decrease, and the fiber quality becomes worse and worse, resulti...

Claims

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Application Information

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IPC IPC(8): D21C3/24D21C1/00D21C9/04D21D1/20D21H11/12D21C9/00C12P7/10C12P5/02C12M1/40C12M1/107C12M1/00
CPCC12M21/04C12M21/12C12M21/18C12M45/09C12P5/023C12P7/10D21C1/00D21C3/24D21C9/007D21C9/04D21D1/20D21H11/12Y02E50/10Y02E50/30
Inventor 刘同林袁同琦杨文斌刘笑辰信菲
Owner 刘同林
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