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Hydraulic disc brake lining and preparation method thereof

A technology of disc brakes and linings, applied in chemical instruments and methods, friction linings, mechanical equipment, etc., can solve the problems of reduced friction coefficient, poor heat resistance and water resistance, and achieve improved friction coefficient, humidity and water resistance properties, good low-temperature and high-temperature wear-increasing effects

Active Publication Date: 2020-05-12
海宁易达自动化设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Although the existing disc brake lining has no dust pollution in the processing process and does not damage the brake when used, its heat resistance and water resistance are poor, and the heat decay is serious. Reduced coefficient of friction

Method used

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  • Hydraulic disc brake lining and preparation method thereof
  • Hydraulic disc brake lining and preparation method thereof
  • Hydraulic disc brake lining and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0044] Embodiment 1: A kind of preparation method of hydraulic disc brake lining, the proportioning ratio of each component in the raw material is shown in Table 1, wherein " part " represents weight part, comprises the following steps:

[0045] S1: Mixing ingredients 1: According to the ratio of raw materials, weigh 1 part of zinc stearate, 18 parts of steel fiber, and 1 part of FKF composite mineral fiber, pour them into the mixer, and stir at a rate of 500r / min. It takes 15 minutes to fully open the fiber and discharge the material for use; the length of the steel fiber is 2nm and the diameter is 0.03mm;

[0046] S2: Mixing ingredients 2: According to the ratio of raw materials, weigh 13 parts of nitrile modified phenolic resin, 2 parts of powdered nitrile rubber, 13 parts of graphite powder, 35 parts of filler, 3 parts of silicon carbide, 6 parts of zirconium diboride, Put 2 parts of molybdenum silicide, 2 parts of zirconium carbide, 3 parts of diatomaceous earth and 2 par...

Embodiment 2

[0055] Embodiment 2: A preparation method of a hydraulic disc brake lining, the proportioning ratio of each component in the raw material is shown in Table 1, wherein "parts" represent parts by weight, comprising the following steps:

[0056] S1: Mixing ingredients 1: According to the ratio of raw materials, weigh 2 parts of zinc stearate, 19 parts of steel fiber, and 2 parts of FKF composite mineral fiber, pour them into the mixer, and stir at a rate of 600r / min. It takes 17 minutes to fully open the fiber and discharge the material for use; the length of the steel fiber is 3nm and the diameter is 0.07mm;

[0057] S2: Mixing ingredients 2: According to the ratio of raw materials, weigh 14 parts of cashew nut shell oil modified phenolic resin, 3 parts of powdered nitrile rubber, 14 parts of graphite powder, 36 parts of filler, 4 parts of silicon carbide, and 7 parts of zirconium diboride , 3 parts of molybdenum silicide, 3 parts of zirconium carbide, 5 parts of mica powder and...

Embodiment 3

[0063] Embodiment 3: A preparation method of a hydraulic disc brake lining, the ratio of each component in the raw material is shown in Table 1, wherein "parts" represent parts by weight, comprising the following steps:

[0064] S1: Mixing ingredients 1: According to the ratio of raw materials, weigh 3 parts of zinc stearate, 21 parts of steel fiber, and 3 parts of FKF composite mineral fiber, pour them into the mixer, and stir at a rate of 700r / min. It takes 18 minutes to fully open the fiber and discharge the material for use; the length of the steel fiber is 4nm and the diameter is 0.11mm;

[0065] S2: Mixing ingredients 2: According to the ratio of raw materials, weigh 16 parts of boric acid modified phenolic resin, 4 parts of powdered nitrile rubber, 16 parts of graphite powder, 37 parts of filler, 5 parts of silicon carbide, 9 parts of zirconium diboride, 4 parts 1 part of molybdenum silicide, 4 parts of zirconium carbide, 7 parts of zirconium silicate and 4 parts of rel...

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Abstract

The invention discloses a hydraulic disc brake lining and a preparation method thereof. The hydraulic disc brake lining comprises the following components of, by weight, 18-22 parts of steel fibers, 13-18 parts of modified phenolic resin, 2-5 parts of powdery nitrile rubber, 13-18 parts of graphite powder, 35-39 parts of filler, 1-4 parts of FKF composite mineral fiber, 1-4 parts of zinc stearate,3-7 parts of silicon carbide, 6-10 parts of zirconium diboride, 2-5 parts of molybdenum silicide and 2-6 parts of zirconium carbide. The preparation method comprises the following steps that S1, primary mixing and material proportioning and preparing are performed; S2, secondary mixing and material proportioning and preparing are performed; S3, pre-forming is performed; S4, hot-pressing forming is performed; S5, heat treatment is performed; and S6, a product subjected to heat treatment undergoes grinding and drilling, and then is prepared into a finished product through machining. The hydraulic disc brake lining has the advantages of being good in heat resistance, water resistance and high temperature heat fade resistance, and capable of improving the high-temperature brake friction coefficient; and the preparation method has the advantages of being high in preparation precision and more accurate in size.

Description

technical field [0001] The invention relates to the technical field of brake linings, in particular to a hydraulic disc brake lining and a preparation method thereof. Background technique [0002] Brake pads and linings are part of automobile friction materials, and are key safety parts in the automobile industry. The starting, braking and parking of automobiles are inseparable from friction materials. The quality and quality of friction materials are directly related to life and property. Safety. [0003] In this regard, more than ten years ago, the Ferodo company in the UK began to produce asbestos-free automobile brake linings (referred to as brake pads); 70% of TEL companies in the UK are asbestos-free brake linings, mainly based on metal bases. brake products for new models. Most of the cars in the United States use semi-metallic linings, which account for 80% of the cars and vans. At present, asbestos brake linings still occupy a considerable proportion in my country...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D69/02C09K3/14
CPCC09K3/149F16D69/028F16D2200/0021F16D2200/0052F16D2200/006F16D2200/0086F16D2250/0023
Inventor 包云达
Owner 海宁易达自动化设备有限公司
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