Special material for UHMWPE (Ultrahigh molecular weight polyethylene) alloy capacity increasing and toughening modified polypropylene corrugated pipe and preparation method of special material

A technology of toughening and modifying polypropylene, applied in the special material for UHMWPE alloy compatibilizing and toughening modified polypropylene corrugated pipe and its preparation field, can solve the problems of poor processability, decreased impact performance, flammability, etc., and improve the surface gloss. Smoothness and smoothness, improved dispersibility and lubricity, weight reduction and cost reduction

Active Publication Date: 2019-03-12
FUJIAN NORMAL UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, corrugated pipes for electric power are generally HDPE pipes and MPP single-wall corrugated pipes, which are respectively made of HDPE (high-density polyethylene) and toughened and reinforced modified polypropylene materials. These two materials can only be used for circular pipes and cannot be used. Requirements for the use of modified polypropylene pipes for square electric power
HDPE pipes have the following disadvantages: 1. Low Vicat temperature, poor heat resistance, less than 80 ℃; 2. Low tensile strength, less than 18 MPa; 3. Low flexural modulus, less than 800 MPa; 4. Poor flame retardancy, easy 5. Poor processability, high viscosity of HDPE material, resulting in slow production speed and poor gloss of pipe appearance
[0004] The MPP single-wall corrugated pipe is made of reinforced modified polypropylene raw materials. The main mechanism is to increase the strength of the pipe by adding a large amount of inorganic reinforcing materials (the circular pipe is limited by the structure, and the compressive capacity in the vertical direction is higher than that of the pipe). It is much lower than the square pipe, so it is necessary to make up the structural defects through materials), but in this way, the toughness index and other indexes of the material are greatly damaged, so there are the following disadvantages: 1. The low temperature performance is poor, because it is necessary to make up for the structural defects. Defects in compressive strength, a large amount of inorganic reinforcing materials are added to the material, which seriously damages the toughness of the material, and the impact performance is greatly reduced; 2. The tensile strength is low, generally about 22 MPa; 3. The surface of the product is smooth 4. Poor flame retardancy, because in order to increase the modulus of the material, a large amount of inorganic powder material is added to the formula, and the inorganic powder material has a combustion-supporting effect on the product, so it cannot be flame-retardant; 5. The thermal conductivity is low, ranging from 0.28 to 0.32, resulting in slow cooling and forming speed, low production speed and high processing cost

Method used

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  • Special material for UHMWPE (Ultrahigh molecular weight polyethylene) alloy capacity increasing and toughening modified polypropylene corrugated pipe and preparation method of special material
  • Special material for UHMWPE (Ultrahigh molecular weight polyethylene) alloy capacity increasing and toughening modified polypropylene corrugated pipe and preparation method of special material

Examples

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Effect test

Embodiment 1

[0032] A special material for UHMWPE alloy expansion and toughening modified polypropylene bellows consists of: 80 parts of block copolymerized polypropylene powder, 8 parts of filler, 10 parts of UHMWPE alloy expansion and toughening agent, and 2 parts of fluidity modifier.

[0033] The preparation method is carried out according to the following steps:

[0034] (1) Add 6 kg of hollow glass microspheres, 2 kg of nano-calcium carbonate and 1 wt% of silane coupling agent KH560 into the high mixer, keep the rotating speed at 2000 rpm, and stir at high speed for 20 minutes to obtain the filler according to the present invention;

[0035] (2) The UHMWPE alloy compatibilizing and toughening agent of the present invention is an alloy prepared by melting and blending LLDPE, UHMWPE and organic silicon impact modifier S-2001 according to a certain quality formula, and its preparation method is:

[0036] A. Drying: Dry UHMWPE, LLDPE and silicone impact modifier S-2001 in a drying oven a...

Embodiment 2

[0045] A special material for UHMWPE alloy expansion and toughening modified polypropylene bellows consists of: 60 parts of block copolymerized polypropylene powder, 8 parts of filler, 30 parts of UHMWPE alloy expansion and toughening agent, and 2 parts of fluidity modifier.

[0046] The preparation method is carried out according to the following steps:

[0047] (1) Mix 6 kg of hollow glass microspheres, 2 kg of nano-calcium carbonate and 1 wt% of silane coupling agent KH550

[0048] Add it together to the high mixer, keep the rotating speed at 2000 rpm, and stir at a high speed for 20 minutes to obtain the filler according to the present invention;

[0049] (2) The UHMWPE alloy compatibilizing and toughening agent of the present invention is an alloy prepared by melting and blending LLDPE, UHMWPE and organic silicon impact modifier S-2001 according to a certain quality formula, and its preparation method is:

[0050] A. Drying: Dry UHMWPE, LLDPE and silicone impact modifier...

Embodiment 3

[0058] (1) LLDPE, UHMWPE and silicone impact modifier S-2001 were melt blended at a certain mass ratio to prepare a UHMWPE alloy compatibilizer and toughener. The preparation method is as follows:

[0059] A. Drying: Dry UHMWPE, LLDPE and silicone impact modifier in a drying oven at 80°C for 4 h;

[0060] B. Weighing: Weigh the dried UHMWPE, LLDPE and silicone impact modifier S-2001 according to the weight percentage of 75 / 25 / 10;

[0061] C. Blending: each component weighed is placed in a high-speed kneader and mixed at a high speed for 10 min, and the rotating speed of the high-speed mixer is 2000 rpm;

[0062] D. Extrusion granulation: Put the above-mentioned fully mixed and uniform raw materials into the screw extruder, heat at a high temperature of 195~205 °C, melt and plasticize in the high-temperature screw melting cavity, and extrude the raw materials at a speed of 200 rpm; The raw material extruded by the screw is cooled and sent to the pelletizer to be cut into UHMW...

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Abstract

The invention discloses a special material for an UHMWPE (Ultrahigh molecular weight polyethylene) alloy capacity increasing and toughening modified polypropylene corrugated pipe and a preparation method of the special material. The special material comprises, by weight, 60-85 parts of block co-polypropylene granules, 5-10 parts of fillers, 5-30 parts of capacity increasing and toughening agents and 1-5 parts of flowability modifiers. The corrugated pipe produced by the special material has the advantages of good mechanical properties, better low-temperature impact resistance, high heat distortion temperature, high heat conductivity coefficient, good flame resistance, good surface glossiness, good production stability and the like.

Description

technical field [0001] The invention belongs to a UHMWPE alloy volume-increasing and toughening-modified polypropylene bellows special material and a preparation method thereof. Background technique [0002] The high performance and engineering plasticization of general plastics is one of the most important pursuit goals in the field of polymer science and engineering research. Plastic toughening is one of the main means. The most commonly used and most effective toughening method is to introduce flexible polymers into the toughened matrix. When the system is impacted by external forces, it will absorb a large amount of impact energy by inducing the silver craze and shear yield of the matrix around the rubber particles, thereby improving the toughness of the matrix. A typical example of toughness is rubber toughened plastics. However, this type of method also has a fatal weakness, that is, although the toughness of the plastic matrix is ​​improved, it often results in a de...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L53/00C08L23/06C08L23/08C08K9/06C08K3/26C08K7/28
CPCC08K2003/265C08K2201/011C08L53/00C08L2203/18C08L2205/035C08L2207/068C08L23/06C08L23/0815C08K9/06C08K3/26C08K7/28
Inventor 黄宝铨成惠斌杨裕金钱庆荣陈庆华杨松伟
Owner FUJIAN NORMAL UNIV
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